air filter FORD E SERIES 2007 4.G Owners Manual

Maintenance and Specifications 207
Engine compartment 209
Engine oil 211
Battery 214
Engine coolant 216
Fuel information 222
Air filter(s) 237
Part numbers 239
Maintenance product specifications and capacities 241
Engine data 247
Accessories 251
Index 253
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Table of Contents
3
2007 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
2007 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Introduction
11

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
Engine compartment component locations
Refer to the6.0 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine component locations.
1. Windshield washer fluid reservoir
2. Engine oil filler cap
3. Automatic transmission fluid dipstick
4. Air filter assembly
5. Engine oil dipstick
6. Power steering fluid reservoir
7. Brake fluid reservoir
8. Engine coolant reservoir
9. Power distribution box
10. Battery
2007 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
209

Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
For fuel filter replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive vacuum in
the fuel tank may damage the fuel system or cause the fuel cap
to disengage in a collision, which may result in possible personal injury.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Gasoline may contain benzene, which is a cancer-causing agent.
2007 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
222

Automatic transmission fluid filter (if equipped)
The Torqshift automatic
transmission is equipped with a
serviceable external fluid filter
mounted on the driver’s side of the
transmission as shown in the
illustration.
Torqshift transmissions which do
not have the externally mounted
filter will have the transmission fluid
filter located inside the transmission
bottom pan.
Refer toscheduled maintenance
informationfor service intervals for
automatic transmission fluid and
each transmission filter type.
For transmission filter maintenance,
see your authorized dealer.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
To reduce the risk of vehicle damage and/or personal burn
injuries do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
2007 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
237

Changing the air filter element
1. Disconnect the fresh air inlet tube
from the radiator support.
2. Open the clamp that secures the
two halves of the air filter housing
together.
3. Carefully separate the two halves
of the air filter housing.
4. Remove the air filter element
from the housing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing. This could cause filter
damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the two halves of the air filter housing and secure the clamp.
7. Connect the fresh air inlet tube to the radiator support.
2007 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
238

MOTORCRAFT PART NUMBERS
Component14.6L V8
engine5.4L V8
engine6.8L V10
engine
Air filter element FA-1632 FA-1632 FA-1632
Battery- standard /
(auxiliary)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)
Fuel filter FG-872 FG-872 FG-872
Oil filter FL-820-S FL-820-S FL-820-S
PCV valve
2
Spark plugs3
Torqshift automatic
transmission
externally–mounted
filter element
4
— FT-145 FT-145
Torqshift automatic
transmission internal
bottom–pan filter
4— FT-175 FT-175
1Refer to thePower Stroke Direct Injection Turbo Diesel Owner’s
Guide Supplementfor Motorcraft diesel engine service part numbers.
2The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
3For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
2007 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
239

Item Capacity Ford part nameFord part number /
Ford specification
Windshield washer fluid 4.2 quarts (4.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank–all regular
and extended length
vans and wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch
wheelbase (except
E-Super Duty)37.0 gallons
(140.0L)
Fuel tank–158 inch
wheelbase (except
E-Super Duty)37.0 gallons
(140.0L)
8
Fuel tank–176 inch
wheelbase (except
E-Super Duty)37.0 gallons
(140.0L)
8
Fuel tank–158 inch and
176 inch wheelbase
(E-Super Duty)55.0 gallons
(208.0L)1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if
equipped with an in-tank cooler, if equipped with an oil to air cooler and if equipped with a remote
filter assembly. The amount of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
2007 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
245

A
Accessory delay ..........................49
AdvanceTrac ..............................145
Air cleaner filter ...............237–239
Airbag supplemental restraint
system ....................................76–77
and child safety seats ..............78
description ................................77
disposal ......................................80
driver airbag ..............................79
indicator light ...........................80
operation ...................................79
passenger airbag .......................79
passenger deactivation
switch ........................................81
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................216
Anti-lock brake system
(see Brakes) ..............................144
Audio system
(see Radio) ......................19, 21, 25
Automatic transmission
driving an automatic
overdrive .................152, 155, 157
fluid, adding ............................234
fluid, checking ........................234
fluid, refill capacities ..............241
fluid, specification ..................241
Auxiliary power point .................48
Axle
lubricant specifications ..........241
refill capacities ........................241
traction lok ..............................149
B
Battery .......................................214acid, treating emergencies .....214
battery saver .............................34
jumping a disabled battery ....185
maintenance-free ....................214
replacement, specifications ...239
servicing ..................................214
BeltMinder
.................................72
Brakes ........................................143
anti-lock ...................................144
anti-lock brake system (ABS)
warning light ...........................144
fluid, checking and adding ....234
fluid, refill capacities ..............241
fluid, specifications .................241
lubricant specifications ..........241
parking ....................................145
shift interlock ..........................151
Break-in period .............................5
Bulbs ............................................39
C
Capacities for refilling fluids ....241
Cell phone use ..............................9
Child safety restraints ................86
child safety belts ......................86
Child safety seats ........................90
in front seat ..............................91
in rear seat ................................91
tether anchorage hardware .....94
Cleaning your vehicle
engine compartment ..............202
exterior ....................................205
instrument panel ....................203
interior .....................................204
interior trim ............................204
plastic parts ............................202
safety belts ..............................204
washing ....................................200
waxing .....................................201
2007 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Index
253

wheels ......................................201
wiper blades ............................203
Climate control (see Air
conditioning or Heating) ......31–33
Clock adjust
6-CD in dash .......................22, 27
AM/FM .......................................20
Compass, electronic ....................47
calibration .................................48
set zone adjustment .................47
Console
overhead ..............................45–46
Controls
power seat .................................61
Coolant
checking and adding ..............216
refill capacities ................220, 241
specifications ..........................241
Cruise control
(see Speed control) ....................51
Customer Assistance ................163
Ford Extended Service
Plan ..........................................196
Getting assistance outside
the U.S. and Canada ..............197
Getting roadside assistance ...163
Getting the service
you need .................................192
Ordering additional owner’s
literature .................................198
Utilizing the
Mediation/Arbitration
Program ...................................196
D
Daytime running lamps
(see Lamps) ................................35Dipstick
automatic transmission
fluid ..........................................234
engine oil .................................211
Driveline universal joint and
slip yoke ....................................234
Driving under special
conditions
through water .........................162
E
Emergencies, roadside
jump-starting ..........................185
Emergency Flashers .................165
Emission control system ..........230
Engine ........................................247
cleaning ...................................202
coolant .....................................216
diesel ...........................................7
fail-safe cooling .......................221
idle speed control ...................214
lubrication specifications .......241
refill capacities ........................241
service points ..........................209
starting after a collision .........165
Engine block heater .................143
Engine oil ..................................211
change oil soon warning,
message center .......................211
checking and adding ..............211
dipstick ....................................211
filter, specifications ........213, 239
recommendations ...................213
refill capacities ........................241
specifications ..........................241
Exhaust fumes ..........................143
F
Fail safe cooling ........................221
2007 Econoline(eco)
Owners Guide (post-2002-fmt)
USA(fus)
Index
254