fuel FORD E SERIES 2009 4.G Workshop Manual

WARNING:Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
Illumination of theService engine soon
indicator, charging system
warning light or the temperature warning light, fluid leaks, strange odors,
smoke or loss of engine power could indicate that the emission control
system is not working properly.
An improperly operating or damaged exhaust system may allow exhaust
to enter the vehicle. Have a damaged or improperly operating exhaust
system inspected and repaired immediately.
WARNING:Exhaust leaks may result in entry of harmful and
potentially lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal also lists engine displacement.
Please consult yourWarranty Guide/Customer Information Guidefor
complete emission warranty information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). The OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When theService
engine soon
indicator illuminates, the OBD-II system has detected
a malfunction. Temporary malfunctions may cause theService engine
soon
indicator to illuminate. Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
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4. Driving through deep water—the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, theService engine soon
indicator should stay off the next time the engine is started. A driving
cycle consists of a cold engine startup followed by mixed city/highway
driving. No additional vehicle service is required.
If theService engine soon
indicator remains on, have your vehicle
serviced at the first available opportunity. Although some malfunctions
detected by the OBD-II may not have symptoms that are apparent,
continued driving with theService engine soon
indicator on can
result in increased emissions, lower fuel economy, reduced engine and
transmission smoothness, and lead to more costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if theService engine soon
indicator is on or not working
properly (bulb is burned out), or if the OBD-II system has determined
that some of the emission control systems have not been properly
checked. In this case, the vehicle is considered not ready for I/M testing.
If theService engine soon
indicator is on or the bulb does not
work, the vehicle may need to be serviced. Refer to the On board
diagnostics (OBD-II) description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the on position
for 15 seconds without cranking the engine. If theService engine
soon
indicator blinks eight times, it means that the vehicle is not
ready for I/M testing; if theService engine soon
indicator stays on
solid, it means that the vehicle is ready for I/M testing.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number /
Ford specification
Brake fluidBetween MIN and
MAX on reservoirMotorcraft High
Performance DOT 3 Motor
Vehicle Brake FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Door weatherstrips — Silicone Spray LubricantXL-6 /
ESR-M13P4-A
Hinges, latches,
Striker plates, fuel
filler door hinge,
and seat tracks—Motorcraft Multi-Purpose
GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all
regular and
extended length
vans and wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch
wheelbase (except
E-Super Duty)40.0 gallons
(151.0L)
Fuel tank–158 inch
wheelbase (except
E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–176 inch
wheelbase (except
E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–158 inch
and 176 inch
wheelbase
(E-Super Duty)55.0 gallons
(208.0L)1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if
equipped with an in-tank cooler, if equipped with an oil to air cooler and if equipped with a remote
filter assembly. The amount of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
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4Automatic transmissions that require MERCONLV should only use MERCONLV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.5Dana limited-slip axle (M60) requires 8 oz. (228 ml) of Additive Friction Modifier XL-3 or
equivalent meeting Ford specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated
for life. These lubricants do not need to be checked or changed unless a leak is suspected, service
is required or the axle assembly has been submerged in water. The axle lubricant should be
changed any time the rear axle has been submerged in water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).
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ENGINE DATA
Engine14.6L V8 engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 281 330 415
Required fuel87 octane or
(E-85)
287 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Ignition system Coil on plug Coil on plug Coil on plug
Spark plug gap0.052–0.056 inch
(1.32–1.42mm)0.051–0.057 inch
(1.29–1.45mm)0.052–0.056 inch
(1.32–1.42mm)
Compression
ratio9.4:1 9.0:1 9.0:1
1Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor diesel engine information.
24.6L V8 FFV engines only.
Engine drivebelt routing
•4.6L V8, 5.4L V8 and 6.8L V10 engines without A/C
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Event data recording ....................6
Exhaust fumes ..........................193
F
Fail safe cooling ........................280
Flexible Fuel Vehicle (FFV) ....281
Fluid capacities .........................303
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................203
Fuel ............................................281
calculating fuel economy .......288
cap ...........................................284
capacity ...................................303
choosing the right fuel ...........286
comparisons with EPA fuel
economy estimates .................291
detergent in fuel .....................286
filling your vehicle with
fuel ...........................281, 284, 288
filter, specifications ........281, 302
fuel pump shut-off switch .....223
improving fuel economy ........288
octane rating ...................286, 310
quality ......................................287
running out of fuel .................287
safety information relating to
automotive fuels .....................281
Fuel - flex fuel vehicle
(FFV) .................................281, 286
Fuses ..........................................225
G
Garage door opener ....................59
Gas cap (see Fuel cap) ............284
Gas mileage
(see Fuel economy) .................288Gauges .........................................17
H
Hazard flashers .........................222
Head restraints ...........................90
Headlamps ...................................45
aiming ........................................48
bulb specifications ....................51
daytime running lights .............45
flash to pass ..............................46
high beam .................................45
replacing bulbs .........................52
turning on and off ....................45
Heating
heater only system .............42, 44
heating and air conditioning
system .......................................43
Hood ..........................................266
I
Ignition ...............................190, 310
Illuminated visor mirror .............58
Infant seats
(see Safety seats) .....................121
Inspection/maintenance (I/M)
testing ........................................293
Instrument panel
cleaning ...................................262
cluster ........................................12
lighting up panel and
interior .......................................46
J
Jack ............................................232
positioning ...............................232
storage .....................................232
Jump-starting your vehicle ......242
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locking/unlocking
doors ..............................78, 83–84
panic alarm ...............................84
replacement/additional
transmitters ...............................85
replacing the batteries .............84
Reverse camera .........................217
Reverse sensing system ...........214
Roadside assistance ..................221
Roll stability control .................198
S
Safety belts
(see Safety restraints) .......98–102
Safety defects, reporting ..........257
Safety restraints ..................98–102
Belt-Minder...........................103
extension assembly ................107
for adults ...........................99–101
for children .............................117
warning light and chime ........103
Safety restraints - LATCH
anchors ......................................124
Safety seats for children ..........121
Safety Compliance
Certification Label ....................311
Satellite Radio Information ........38
Seats ............................................90
child safety seats ....................121
front seats .................................91
SecuriLock passive anti-theft
system ....................................86, 88
Servicing your vehicle ..............265
Setting the clock
AM/FM single CD .....................23
AM/FM stereo ...........................21AM/FM/In-dash 6 CD ................28
Spare tire
(see Changing the Tire) ...........235
Spark plugs,
specifications .....................302, 310
Special notice ................................8
ambulance conversions ..............8
diesel-powered vehicles .............7
utility-type vehicles ....................7
Specification chart,
lubricants ...................................303
Speed control ..............................66
Stability system .........................198
Starting a flex fuel vehicle .......192
Starting your vehicle ........190–192
jump starting ..........................242
Steering wheel
tilting .........................................58
T
Temperature control
(see Climate control) ...........42, 44
Tilt steering wheel ......................58
Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....156
Tires ...........................138–139, 232
alignment ................................148
care ..........................................144
changing ..................232, 235–237
checking the pressure ............143
inflating ...................................140
label .........................................155
replacing ..........................146, 237
rotating ....................................148
safety practices .......................147
sidewall information ...............150
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