maintenance FORD E SERIES 2010 4.G Repair Manual

Item Capacity Ford part nameFord part number /
Ford specification
Dana Limited Slip Axle fluid
M60 (M248)
E–250/E–3505.9 pints (2.8L)
5,7
SAE 90 Hypoid Gear OilXY–90–GL /
ESW-M2C105-E Dana Limited Slip Axle fluid
M70FF (M267FF)
E-3506.6 pints (3.1L)
7
Dana Limited Slip Axle fluid
M70HD (M273HD)
E-4509.0 pints (4.3L)
7
Dana conventional axle fluid
M60 (M248) E-350 with 4.10
axle ratio6.2 pints (2.9L)
7
SAE 75W-140 Synthetic
Rear Axle Lubricant
6
XY-75W140-QL /
WSL-M2C192-A
Dana conventional axle fluid
M60 (M248)
E-150/E-3506.2 pints (2.9 L)
7
SAE 80W-90 Premium
Rear Axle LubricantXY-80W90-QL /
WSP-M2C197-A Dana conventional axle fluid
M70FF (M267FF)
E-3506.6 pints (3.1L)
7
Dana conventional axle fluid
M70HD (M273HD)
E-4509.0 pints (4.3 L)
7
Windshield washer fluid 4.2 quarts (4.0L)Motorcraft
Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all regular and
extended length vans and
wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
Fuel tank–158 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–176 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–158 inch and
176 inch wheelbase (E-Super
Duty)55.0 gallons
(208.0L)
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford
specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if equipped with an in-tank
cooler, if equipped with an oil to air cooler and if equipped with a remote filter assembly. The amount of transmission fluid and
fluid level should be set by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCON
LV should only use MERCON
LV fluid. Refer toscheduled maintenance
informationto determine the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.5Dana limited-slip axle (M60) requires 8 oz. (228 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford
specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life. These lubricants do
not need to be checked or changed unless a leak is suspected, service is required or the axle assembly has been submerged in
water. The axle lubricant should be changed any time the rear axle has been submerged in water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).
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ENGINE DATA
Engine14.6L V8 engine 5.4L V8 engine6.8L V10 en-
gine
Cubic inches 281 330 415
Required fuel87 octane or
E85
287 octane or
E85287 octane
Firing order1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-
4-9
Ignition system Coil on plug Coil on plug Coil on plug
Spark plug gap0.041–0.047 inch
(1.04–1.20mm)0.051–0.057 inch
(1.29–1.45mm)0.052–0.056 inch
(1.32–1.42mm)
Compression
ratio9.4:1 9.0:1 9.0:1
1Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor diesel engine information.
24.6L V8 and 5.4L V8 FFV engines only.
Engine drivebelt routing
•4.6L V8, 5.4L V8 and 6.8L V10 engines without A/C
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•4.6L V8, 5.4L V8 and 6.8L V10 engines with A/C
IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
(complete Ford built vehicles)
The National Highway Traffic Safety Administration Regulations require
that a Safety Compliance Certification Label be affixed to a vehicle and
prescribe where the Safety Compliance Certification Label may be
located. The Safety Compliance Certification Label is located on the
structure (B-Pillar) by the trailing edge of the driver’s door or the edge
of the driver’s door.
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Vehicle identification number (VIN)
The VIN is located on the driver side instrument panel or on the
certification label. It contains the following information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
Devices and their location
3. Make, vehicle line, series, body
type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
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TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on the Safety Compliance Certification
Label. The following table tells you which transmission each code
represents.
Description Code
Four-speed automatic overdrive (4R75E) Q
Five-speed automatic TorqShift with Tow/Haul T
Five-speed automatic 5R110W-Hi/Torque B
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Ford ESP Can Quickly Pay for Itself
One service bill – the cost of parts and labor – can easily exceed the
price of your Ford ESP Service Contract. With Ford ESP, you minimize
your risk for unexpected repair bills and rising repair costs.
Avoid the rising cost of properly maintaining your vehicle!
Ford ESP also offers a Premium Maintenance Plan that covers items that
routinely wear out.
The coverage is prepaid, so you never have to worry about affording
your vehicle maintenance. It covers regular checkups, routine
inspections, preventive care and replacement of items that require
periodic attention fornormal “wear”:
•Wiper blades•Brake pads and linings
•Spark plugs
(except California)•Shock absorbers
•Clutch disc•Belts and hoses
Contact your selling Ford, Lincoln, or Mercury dealership today so they
can customize a Ford Extended Service Plan that fits your driving
lifestyle and budget.
Interest free finance options available
Take advantage of our installment payment plan, just a 10% down
payment will provide you with an affordable no interest, no-fee payment
opportunity.
Ford Extended Service Plan
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A
Accessory delay ..........................65
AdvanceTrac ..............................200
Air cleaner filter ...............303–305
Airbag supplemental restraint
system ................................102–103
and child safety seats ............104
description ..............................103
disposal ....................................107
driver airbag ............................105
indicator light .........................106
operation .................................105
passenger airbag .....................105
passenger deactivation
switch ......................................108
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................277
Anti-lock brake system
(see Brakes) ......................197–198
Anti-theft system ........................81
arming the system ....................82
Audio system (see Radio) ...29, 31
Automatic transmission
driving an automatic
overdrive .................209, 211, 214
fluid, adding ............................298
fluid, checking ........................298
fluid, refill capacities ..............306
fluid, specification ..................306
Auxiliary Input Jack ...................38
Auxiliary power point .................63
Axle
lubricant specifications ..........306
refill capacities ........................306
traction lok ..............................205B
Battery .......................................274
acid, treating emergencies .....274
jumping a disabled battery ....245
maintenance-free ....................274
replacement, specifications ...305
servicing ..................................274
Belt-Minder
...............................98
Blind Spot Spotter Mirror ........221
Booster seats .............................130
Brakes ........................................197
anti-lock ...........................197–198
anti-lock brake system (ABS)
warning light ...........................198
fluid, checking and adding ....297
fluid, refill capacities ..............306
fluid, specifications .................306
lubricant specifications ..........306
parking ....................................198
shift interlock ..........................207
trailer .......................................185
Bulbs ............................................55
C
Capacities for refilling fluids ....306
Cell phone use ............................10
Changing a tire .........................236
Child safety seats ......................117
in front seat ............................118
in rear seat ..............................118
LATCH .....................................121
recommendations ...................115
tether anchorage hardware ...127
Child safety seats - booster
seats ...........................................130
Cleaning your vehicle
engine compartment ..............262
Index
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Event data recording ....................8
Exhaust fumes ..........................195
F
Fail safe cooling ........................281
Flexible Fuel Vehicle (FFV) ....283
Fluid capacities .........................306
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................205
Fuel ............................................283
calculating fuel
economy ............................24, 290
cap ...........................................286
capacity ...................................306
choosing the right fuel ...........288
comparisons with EPA fuel
economy estimates .................292
detergent in fuel .....................288
filling your vehicle with
fuel ...........................283, 286, 290
filter, specifications ........283, 305
fuel pump shut-off switch .....226
improving fuel economy ........290
octane rating ...................288, 310
quality ......................................289
running out of fuel .................289
safety information relating to
automotive fuels .....................283
Fuel - flex fuel vehicle
(FFV) .................................283, 288
Fuses ..........................................228
G
Gas cap (see Fuel cap) ............286
Gas mileage (see Fuel
economy) ...................................290
Gauges .........................................19H
Hazard flashers .........................225
Head restraints ...........................85
Headlamps ...................................50
aiming ........................................53
bulb specifications ....................56
daytime running lights .............50
flash to pass ..............................51
high beam .................................50
replacing bulbs .........................57
turning on and off ....................50
Heating
heater only system .............47, 49
heating and air conditioning
system .......................................48
Hood ..........................................268
I
Ignition ...............................192, 310
Illuminated visor mirror .............63
Infant seats
(see Safety seats) .....................117
Inspection/maintenance (I/M)
testing ........................................295
Instrument panel
cleaning ...................................264
cluster ........................................14
lighting up panel and
interior .......................................51
J
Jack ............................................236
positioning ...............................236
storage .....................................236
Jump-starting your vehicle ......245
Index
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