air filter FORD E SERIES 2010 4.G Owners Manual

Customer Assistance 253
Reporting safety defects (U.S. only) 259
Reporting safety defects (Canada only) 259
Cleaning 260
Underbody preservation 265
Maintenance and Specifications 267
Engine compartment 269
Engine oil 271
Battery 274
Engine coolant 277
Fuel information 283
Air filter(s) 303
Part numbers 305
Maintenance product specifications and capacities 306
Engine data 310
Accessories 314
Ford Extended Service Plan 316
Index 319
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2009 Ford Motor Company
Table of Contents
3
2010 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
Introduction
13
2010 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor diesel engine component
locations.
1. Windshield washer fluid reservoir
2. Engine oil filler cap
3. Automatic transmission fluid dipstick
4. Air filter assembly
5. Engine oil dipstick
6. Power steering fluid reservoir
7. Brake fluid reservoir
8. Engine coolant reservoir
9. Power distribution box
10. Battery
Maintenance and Specifications
269
2010 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
Your vehicle is equipped with a lifetime fuel filter that is integrated with
the fuel tank. Regular maintenance or replacement is not needed.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
WARNING:Do not overfill the fuel tank. The pressure in an
overfilled tank may cause leakage and lead to fuel spray and fire.
WARNING:The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
WARNING:If you do not use the proper fuel filler cap,
excessive vacuum in the fuel tank may damage the fuel system
or cause the fuel cap to disengage in a collision, which may result in
serious personal injury.
WARNING:Automotive fuels can cause serious injury or death
if misused or mishandled.
WARNING:Fuel ethanol and gasoline may contain benzene,
which is a cancer-causing agent.
Maintenance and Specifications
283
2010 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

Automatic transmission fluid filter
The Torqshift automatic
transmission is equipped with a
serviceable transmission fluid filter
located inside the transmission
bottom pan.
Refer toscheduled maintenance
informationfor service intervals for
automatic transmission fluid and
transmission filter.
For transmission filter maintenance,
see your authorized dealer.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraft
part numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
Maintenance and Specifications
303
2010 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

Changing the air filter element
1. Disconnect the fresh air inlet tube
from the radiator support.
2. Open the clamp that secures the
two halves of the air filter housing
together.
3. Carefully separate the two halves
of the air filter housing.
4. Remove the air filter element
from the housing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing. This could cause filter
damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the two halves of the air filter housing and secure the clamp.
7. Connect the fresh air inlet tube to the radiator support.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
Maintenance and Specifications
304
2010 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

MOTORCRAFT PART NUMBERS
Component* 4.6L V8 engine 5.4L V8 engine6.8L V10
engine
Air filter element FA-1632 FA-1632 FA-1632
Battery-
standard /
(auxiliary)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)
Oil filter FL-820-S FL-820-S FL-820-S
Spark plugs
1
Torqshift
automatic
transmission
internal
bottom–pan
filter
2
— FT-180 FT-180
*Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor Motorcraft
diesel engine service
part numbers.
1For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft
or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
2Also available with 6.0L diesel engine/TorqShift transmission.
Maintenance and Specifications
305
2010 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all regular and
extended length vans and
wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
Fuel tank–158 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–176 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–158 inch and
176 inch wheelbase (E-Super
Duty)55.0 gallons
(208.0L)
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford
specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if equipped with an in-tank
cooler, if equipped with an oil to air cooler and if equipped with a remote filter assembly. The amount of transmission fluid and
fluid level should be set by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCON
LV should only use MERCON
LV fluid. Refer toscheduled maintenance
informationto determine the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.5Dana limited-slip axle (M60) requires 8 oz. (228 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford
specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life. These lubricants do
not need to be checked or changed unless a leak is suspected, service is required or the axle assembly has been submerged in
water. The axle lubricant should be changed any time the rear axle has been submerged in water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).
Maintenance and Specifications
309
2010 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

A
Accessory delay ..........................65
AdvanceTrac ..............................200
Air cleaner filter ...............303–305
Airbag supplemental restraint
system ................................102–103
and child safety seats ............104
description ..............................103
disposal ....................................107
driver airbag ............................105
indicator light .........................106
operation .................................105
passenger airbag .....................105
passenger deactivation
switch ......................................108
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................277
Anti-lock brake system
(see Brakes) ......................197–198
Anti-theft system ........................81
arming the system ....................82
Audio system (see Radio) ...29, 31
Automatic transmission
driving an automatic
overdrive .................209, 211, 214
fluid, adding ............................298
fluid, checking ........................298
fluid, refill capacities ..............306
fluid, specification ..................306
Auxiliary Input Jack ...................38
Auxiliary power point .................63
Axle
lubricant specifications ..........306
refill capacities ........................306
traction lok ..............................205B
Battery .......................................274
acid, treating emergencies .....274
jumping a disabled battery ....245
maintenance-free ....................274
replacement, specifications ...305
servicing ..................................274
Belt-Minder
...............................98
Blind Spot Spotter Mirror ........221
Booster seats .............................130
Brakes ........................................197
anti-lock ...........................197–198
anti-lock brake system (ABS)
warning light ...........................198
fluid, checking and adding ....297
fluid, refill capacities ..............306
fluid, specifications .................306
lubricant specifications ..........306
parking ....................................198
shift interlock ..........................207
trailer .......................................185
Bulbs ............................................55
C
Capacities for refilling fluids ....306
Cell phone use ............................10
Changing a tire .........................236
Child safety seats ......................117
in front seat ............................118
in rear seat ..............................118
LATCH .....................................121
recommendations ...................115
tether anchorage hardware ...127
Child safety seats - booster
seats ...........................................130
Cleaning your vehicle
engine compartment ..............262
Index
319
2010 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)

exterior ....................................265
instrument panel ....................264
interior .....................................265
plastic parts ............................263
safety belts ..............................265
washing ....................................260
waxing .....................................261
wheels ......................................261
wiper blades ............................263
Climate control (see Air
conditioning or Heating) ......47–49
Clock adjust
AM/FM Stereo ...........................30
AM/FM/CD .................................32
Compass, electronic ....................24
calibration .................................24
set zone adjustment .................24
Controls
power seat .................................87
steering column ........................69
Coolant
checking and adding ..............277
refill capacities ................280, 306
specifications ..........................306
Cruise control (see Speed
control) ........................................67
Customer Assistance ................224
Ford Extended Service
Plan ..........................................316
Getting assistance outside the
U.S. and Canada .....................258
Getting roadside assistance ...224
Getting the service you
need .........................................253
Ordering additional owner’s
literature .................................258
Utilizing the
Mediation/Arbitration
Program ...................................257D
Daytime running lamps (see
Lamps) .........................................50
Dipstick
automatic transmission
fluid ..........................................298
engine oil .................................271
Driveline universal joint and
slip yoke ....................................297
Driving under special
conditions
through water .........................223
E
Electronic message center .........21
Emergencies, roadside
jump-starting ..........................245
Emergency Flashers .................225
Emission control system ..........293
Engine ........................................310
cleaning ...................................262
coolant .....................................277
diesel ...........................................7
fail-safe cooling .......................281
idle speed control ...................274
lubrication specifications .......306
refill capacities ........................306
service points ..................269–270
starting after a collision .........226
Engine block heater .................195
Engine oil ..................................271
checking and adding ..............271
dipstick ....................................271
filter, specifications ........273, 305
recommendations ...................273
refill capacities ........................306
specifications ..........................306
Index
320
2010 Econoline(eco)
Owners Guide, 1st Printing
USA(fus)