trailer FORD E SERIES 2013 4.G User Guide

Cargo Weight– includes all weight added to the Base Curb Weight,
including cargo and optional equipment. When towing, trailer tongue load
or king pin weight is also part of cargo weight.
GAW (Gross Axle Weight)– is the total weight placed on each axle
(front and rear) – including vehicle curb weight and all payload.
GAWR (Gross Axle Weight Rating)– is the maximum allowable
weight that can be carried by a single axle (front or rear).These
numbers are shown on the Safety Compliance Certification Label.
The label shall be affixed to either the door hinge pillar,
door-latch post, or the door edge that meets the door-latch post,
next to the driver’s seating position. The total load on each axle
must never exceed its GAWR.
Note:For trailer towing information refer to theRV and Trailer Towing
Guideprovided by your authorized dealer.
GVW (Gross Vehicle Weight)– is the Vehicle Curb Weight + cargo +
passengers.
GVWR (Gross Vehicle Weight Rating)– is the maximum allowable
weight of the fully loaded vehicle (including all options, equipment,
passengers and cargo).The GVWR is shown on the Safety
Compliance Certification Label. The label shall be affixed to
either the door hinge pillar, door-latch post, or the door edge that
meets the door-latch post, next to the driver’s seating position.
The GVW must never exceed the GVWR.
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GCW (Gross Combined Weight)– is the weight of the loaded vehicle
(GVW) plus the weight of the fully loaded trailer.
GCWR (Gross Combined Weight Rating)– is the maximum allowable
weight of the vehicle and the loaded trailer – including all cargo and
passengers – that the vehicle can handle without risking damage.
(Important: The towing vehicle’s braking system is rated for operation at
GVWR, not at GCWR.) Separate functional brakes should be used for
safe control of towed vehicles and for trailers where the GCW of the
towing vehicle plus the trailer exceed the GVWR of the towing vehicle.
The GCW must never exceed the GCWR.
Maximum Loaded Trailer Weight– is the highest possible weight of a
fully loaded trailer the vehicle can tow. It assumes a vehicle with only
mandatory options, no cargo (internal or external), a tongue load of
10–15% (conventional trailer) or king pin weight of 15–25% (fifth wheel
trailer), and driver only (150 lb. [68 kg]).Consult your authorized
dealer (or theRV and Trailer Towing Guideprovided by your
authorized dealer) for more detailed information.
Tongue Load or Fifth Wheel King Pin Weight– refers to the amount
of the weight that a trailer pushes down on a trailer hitch.
Examples:For a 5,000 lb. (2,268 kg) conventional trailer, multiply 5,000
by 0.10 and 0.15 to obtain a proper tongue load range of 500 to 750 lb.
(227 to 340 kg). For an 11,500 lb. (5,216 kg) fifth wheel trailer, multiply
by 0.15 and 0.25 to obtain a proper king pin load range of 1,725 to
2,875 lb. (782 to 1,304 kg)
WARNING:Do not exceed the GVWR or the GAWR specified on
the Safety Compliance Certification Label.
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WARNING:Do not use replacement tires with lower load
carrying capacities than the original tires because they may lower
the vehicle’s GVWR and GAWR limitations. Replacement tires with a
higher limit than the original tires do not increase the GVWR and
GAWR limitations.
WARNING:Exceeding any vehicle weight rating limitation could
result in serious damage to the vehicle and/or personal injury.
Steps for determining the correct load limit:
1. Locate the statement “The combined weight of occupants and cargo
should never exceed XXX kg or XXX lb.” on your vehicle’s placard.
2. Determine the combined weight of the driver and passengers that will
be riding in your vehicle.
3. Subtract the combined weight of the driver and passengers from XXX
kg or XXX lb.
4. The resulting figure equals the available amount of cargo and luggage
load capacity. For example, if the “XXX” amount equals 1,400 lb. and
there will be five 150 lb. passengers in your vehicle, the amount of
available cargo and luggage load capacity is 650 lb. (1400-750 (5 x 150)
= 650 lb.). In metric units (635-340 (5 x 68) = 295 kg.)
5. Determine the combined weight of luggage and cargo being loaded on
the vehicle. That weight may not safely exceed the available cargo and
luggage load capacity calculated in Step 4.
6. If your vehicle will be towing a trailer, load from your trailer will be
transferred to your vehicle. Consult this manual to determine how this
reduces the available cargo and luggage load capacity of your vehicle.
The following gives you a few examples on how to calculate the available
amount of cargo and luggage load capacity:
•Suppose your vehicle has a 1400 lb. (635 kg) cargo and luggage
capacity. You decide to go golfing. Is there enough load capacity to
carry you, 4 of your friends and all the golf bags? You and four friends
average 220 lb. (99 kg) each and the golf bags weigh approximately
30 lb. (13.5 kg) each. The calculation would be: 1400 - (5 x 220) - (5
x 30) = 1400 - 1100 - 150 = 150 lb. Yes, you have enough load
capacity in your vehicle to transport four friends and your golf bags.
In metric units, the calculation would be: 635 kg - (5 x 99 kg) - (5 x
13.5 kg) = 635 - 495 - 67.5 = 72.5 kg.
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TOWING A TRAILER
WARNING:Do not exceed the GVWR or the GAWR specified on
the certification label.
WARNING:Towing trailers beyond the maximum recommended
gross trailer weight exceeds the limit of the vehicle and could
result in engine damage, transmission damage, structural damage, loss
of vehicle control, vehicle rollover and personal injury.
Note:For information on electrical items such as fuses or relays, see the
Fuseschapter.
Your vehicle’s load capacity is designated by weight, not by volume, so
you cannot necessarily use all available space when loading a vehicle.
Towing a trailer places an additional load on your vehicle’s engine,
transmission, axle, brakes, tires and suspension. Inspect these
components periodically during, and after, any towing operation.
Load Placement
To help minimize how trailer movement affects the vehicle when driving:
•Load the heaviest items closest to the trailer floor.
•Load the heaviest items so they are centered between the left and
right side trailer tires.
•Load the heaviest items above the trailer axles or just slightly forward
toward the trailer tongue. Do not allow the final trailer tongue weight
to go above or below 10–15% of the loaded trailer weight.
•Select a tow bar with the correct rise or drop. When both the loaded
vehicle and trailer are connected, the trailer frame should be level, or
slightly angled down toward the vehicle, when viewed from the side.
When driving with a trailer or payload, a slight takeoff vibration or
shudder may be present due to the increased payload weight. Additional
information regarding proper trailer loading and setting your vehicle up
for towing is noted underLoad limitin theLoad Carryingchapter and
in theRV & Trailer Towing Guide,available at your authorized dealer.
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RECOMMENDED TOWING WEIGHTS
Note:Do not exceed a trailer weight of 5000 pounds (2268 kilograms)
when towing with, or by, bumper only.
Note:Maximum trailer weight for all cutaway vehicles must be
calculated by subtracting the weight of the vehicle (including incomplete
vehicle weight and payload which includes second unit body weight,
cargo and passengers) from the GCW. Otherwise, maximum trailer
weight is 10000 pounds (4536 kilograms).
Note:Do not exceed the trailer weight for your vehicle configuration
listed in the chart below.
Note:Make sure to take into consideration trailer frontal area. Do not
exceed:
•60 feet
2(5.57 meters2) trailer frontal area.
Your vehicle may tow a Class I, II or III trailer provided the maximum
trailer weight is less than or equal to the maximum trailer weight listed
for your vehicle configuration on the following chart.
EngineRear axle
ratioMaximum
GCWR - lb (kg)Maximum Trailer
Weight - lb (kg)
E-150 Regular/Rec/Crew Van
4.6L 3.73 11500 (5216) 6000 (2722)
4.6L 4.10 12000 (5443) 6500 (2948)
5.4L 3.73/4.10 13000 (5897) 7500 (3402)
E-150 Extended Van
4.6L 3.73 11500 (5216) 5900 (2676)
4.6L 4.10 12000 (5443) 6400 (2903)
5.4L 3.73/4.10 13000 (5897) 7300 (3311)
E-150 Regular Wagon (7/8 Passenger)
4.6L 3.73 11500 (5216) 5600 (2540)
4.6L 4.10 12000 (5443) 6100 (2767)
5.4L 3.73/4.10 13000 (5897) 7000 (3175)
E-250 Regular/Rec/Crew Van
4.6L 3.73 11500 (5216) 6000 (2722)
4.6L 4.10 12000 (5443) 6500 (2948)
5.4L 3.73/4.10 13000 (5897) 7400 (3357)
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EngineRear axle
ratioMaximum
GCWR - lb (kg)Maximum Trailer
Weight - lb (kg)
E-250 Extended/Rec/Crew Van
4.6L 3.73 11500 (5216) 5900 (2540)
4.6L 4.10 12000 (5443) 6400 (2903)
5.4L 3.73/4.10 13000 (5897) 7300 (3311)
E-350 Regular/Rec/Crew Van
5.4L 3.73/4.10 13000 (5897) 7400 (3357)
6.8L 3.73 15000 (6804) 9100 (4128)
6.8L 4.10 18500 (8391) 10000 (4536)
E-350 Extended/Rec/Crew Van
5.4L 3.73 13000 (5897) 7200 (3266)
6.8L 3.73 15000 (6804) 9000 (4082)
6.8L 4.10 18500 (8391) 10000 (4536)
E-350 Regular Wagon (11/12 Passenger)
5.4L 3.73/4.10 13000 (5896) 6700 (3039)
6.8L 3.73 15000 (6804) 8500 (3856)
6.8L 4.10 18500 (8391) 10000 (4536)
E-350 Extended Wagon (11 Passenger)
5.4L 3.73/4.10 13000 (5896) 6500 (2948)
6.8L 3.73 15000 (6804) 8300 (3765)
6.8L 4.10 18500 (8391) 10000 (4536)
E-350 Extended Wagon (14/15 Passenger)
5.4L 3.73/4.10 13000 (5896) 6300 (2858)
6.8L 3.73 15000 (6804) 8100 (3674)
6.8L 4.10 18500 (8391) 10000 (4536)
E-350 Cutaway Single Rear Wheel (SRW) 138” Wheelbase
5.4L 4.10 13000 (5896) 8000 (3629)
6.8L 4.10 18500 (8391) 10000 (4536)
E-350 Cutaway Dual Rear Wheel (DRW) 138” Wheelbase
5.4L 3.73 10050 (4763) 4900 (2223)
5.4L 4.10 13000 (5897) 7700 (3493)
6.8L 4.10 18500 (8391) 10000 (4536)
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EngineRear axle
ratioMaximum
GCWR - lb (kg)Maximum Trailer
Weight - lb (kg)
E-350 Cutaway Single Rear Wheel (SRW) 158” Wheelbase
5.4L 4.10 13000 (5896) 8000 (3629)
6.8L 4.10 18500 (8391) 10000 (4536)
E-350 Cutaway Dual Rear Wheel (DRW) 158”/176” Wheelbase
5.4L 3.73 10050 (4763) 4800 (2177)
5.4L 4.10 13000 (5897) 7700 (3493)
6.8L 4.10 18500 (8391) 10000 (4536)
E-350 Stripped Chassis Dual Rear Wheel (DRW) 138” Wheelbase
5.4L 4.10 13000 (5897) 8400 (3810)
6.8L 4.10 18500 (8391) 10000 (4536)
E-350 Stripped Chassis Dual Rear Wheel (DRW) 158”/176”
Wheelbase
5.4L 4.10 13000 (5897) 8300 (3765)
6.8L 4.10 18500 (8391) 10000 (4536)
E-450 Cutaway
5.4L 4.56 14050 (6373) 8500 (3856)
6.8L 4.56 22000 (9979) 10000 (4536)
E-450 Stripped Chassis
5.4L 4.56 14050 (6373) 9200 (4173)
6.8L 4.56 22000 (9979) 10000 (4536)
ESSENTIAL TOWING CHECKS
Follow these guidelines for safe towing:
•Do not tow a trailer until your vehicle has been driven at least
1000 miles (1600 kilometers).
•Consult your local motor vehicle laws for towing a trailer.
•See the instructions included with towing accessories for the proper
installation and adjustment specifications.
•Service your vehicle more frequently if you tow a trailer. See your
scheduled maintenance information.
•If you use a rental trailer, follow the instructions the rental agency
gives you.
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For load specification terms found on the tire label and Safety
Compliance label and for instructions on calculating your vehicle’s load,
refer toLoad limitin theLoad Carryingchapter.
Remember to account for the trailer tongue weight as part of the vehicle
load when calculating the total vehicle weight.
Hitches
Do not use a hitch that either clamps onto the bumper or attaches to the
axle.
Distribute the trailer load so 10-15% of the total trailer weight is on the
tongue.
Weight-Distributing Hitches
WARNING:Do not adjust a weight-distributing hitch to any
position where the rear bumper of the vehicle is higher than it
was before attaching the trailer. Doing so will defeat the function of the
weight-distributing hitch, which may cause unpredictable handling, and
could result in serious personal injury.
When hooking-up a trailer using a weight-distributing hitch, always use
the following procedure:
1. Park the loaded vehicle (without the trailer) on a level surface.
2. Measure the height to the top of the vehicle front wheel opening on
the fender, this is H1.
3. Securely attach the loaded trailer to the vehicle without the
weight-distributing bars connected.
4. Measure the height to the top of the vehicle front wheel opening on
the fender a second time, this is H2.
5. Install and adjust the tension in the weight-distributing bars so that
the height of the vehicle’s front wheel opening on the fender is
approximately halfway between H1 and H2.
6. Check that the trailer is level or slightly nose down toward the
vehicle. If not, adjust the ball height accordingly and repeat
Steps 1–6.
7. Lock bar tension adjuster in place.
8. Check that the trailer tongue is securely attached and locked to the
hitch.
9. Install safety chains, lighting, and trailer brake controls as required
by law or the trailer manufacturer.
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Safety Chains
Note:Do not attach safety chains to the bumper.
Always connect the trailer’s safety chains to the frame or hook retainers
of the vehicle hitch.
To connect the trailer’s safety chains, cross the chains under the trailer
tongue and allow enough slack for turning tight corners. Do not allow the
chains to drag on the ground.
Trailer Brakes
WARNING:Do not connect a trailer’s hydraulic brake system
directly to your vehicle’s brake system. Your vehicle may not have
enough braking power and your chances of having a collision greatly
increase.
Electric brakes and manual, automatic or surge-type trailer brakes are safe
if installed properly and adjusted to the manufacturer’s specifications. The
trailer brakes must meet local and Federal regulations.
The braking system of the tow vehicle is rated for operation at
the GVWR not GCWR.
Separate functioning brake systems are required for safe control
of towed vehicles and trailers weighing more than 1500 pounds
(680 kilograms) when loaded.
Integrated Trailer Brake Controller (If Equipped)
WARNING:The Ford TBC has only been verified to be
compatible with trailers having electric-actuated drum brakes
(one to four axles) and some electic-over-hydrualic (EOH) brakes. It
will not activate hydraulic surge-style trailer brakes. It is the
responsibility of the customer to ensure that the trailer brakes are
adjusted appropriately, functioning normally and all electric connections
are properly made. Failure to do so may result in loss of vehicle
control, crash or serious injury.
When used properly, the TBC assists in smooth and effective trailer
braking by powering the trailer’s electric or EOH brakes with a
proportional output based on the towing vehicle’s brake pressure.
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The TBC user interface consists of the following:
A.+/- (GAIN adjustment buttons):Pressing these buttons adjusts the
TBC’s power output to the trailer brakes (in 0.5 increments). The GAIN
setting can be increased to a maximum of 10.0 or decreased to a
minimum of 0 (no trailer braking). Pressing and holding a button raises
or lowers the setting continuously. The GAIN setting displays in the
message center as follows: TBC GAIN = XX.X.
The controller is designed to display three items of information in the
information display. These are: GAIN setting, output bar graph, and trailer
connectivity status. They appear in the information display as follows:
•TBC GAIN = XX.X NO TRAILER:Shows the current GAIN setting
during a given ignition cycle and when adjusting the GAIN. This also
displays during manual activation without a trailer connected or when
GAIN adjustments are made with no trailer connected.
•TBC GAIN = XX.X OUTPUT=//////:Displays when the vehicle’s
brake pedal is pushed, or when the manual control is activated. Bar
indicators illuminate in the information display to indicate the amount
of power going to the trailer brakes relative to the brake pedal or
manual control input. One bar indicates the least amount of output; six
bars indicates maximum output.
•TRAILER CONNECTED:Displays when a correct trailer wiring
connection (a trailer with electric trailer brakes) has been sensed
during a given ignition cycle.
•TRAILER DISCONNECTED:Displays, accompanied by a single
audible chime, when a trailer connection was determined and then a
disconnection (either intentionally or unintentionally), has been sensed
during a given ignition cycle. It also displays if a truck or trailer wiring
fault occurs causing the trailer to appear disconnected. This message
can also display during manual activation without a trailer connected.
B
A
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