warning FORD E450 2009 Owners Manual

Refueling
WARNING:Fuel vapor burns violently and a fuel fire can cause
severe injuries. To help avoid injuries to you and others:
•Read and follow all the instructions on the pump island;
•Turn off your engine when you are refueling;
•Do not smoke if you are near fuel or refueling your vehicle;
•Keep sparks, flames and smoking materials away from fuel;
•Stay outside your vehicle and do not leave the fuel pump unattended
when refueling your vehicle — this is against the law in some places;
•Keep children away from the fuel pump; never let children pump
fuel.
Use the following guidelines to avoid electrostatic charge build-up when
filling an ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel filler cap
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise until it spins off.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/4 of a turn until it clicks at least once.
If the check fuel cap light
or a “check fuel cap” message comes on,
the fuel filler cap may not be properly installed. The light or message can
come on after several driving events after you’ve refueled your vehicle.
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At the next opportunity, safely pull off of the road, remove the fuel filler
cap, align the cap properly and reinstall it. The check fuel cap
light
or “check fuel cap” message may not reset immediately; it may
take several driving cycles for the check fuel cap light
or “check fuel
cap” message to turn off. A driving cycle consists of an engine start-up
(after four or more hours with the engine off) followed by city and
highway driving.
Continuing to drive with the check fuel cap light
or “check fuel cap”
message on may cause the
light to turn on as well.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford, Motorcraft or other certified fuel filler cap
is not used.
WARNING:The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
WARNING:If you do not use the proper fuel filler cap,
excessive vacuum in the fuel tank may damage the fuel system
or cause the fuel cap to disengage in a collision, which may result in
personal injury.
FFV (Flex Fuel Vehicle) fuel cap
If your vehicle is FFV capable, it will have a yellow colored fuel cap.
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If you have run out of fuel:
•You may need to cycle the ignition from off to on several times after
refueling to allow the fuel system to pump the fuel from the tank to
the engine. On restarting, cranking time will take a few seconds longer
than normal.
•Normally, adding 1 gallon (3.8L) of fuel is enough to restart the
engine. If the vehicle is out of fuel and on a steep grade, more than
1 gallon (3.8L) may be required.
•TheService engine soon
indicator may come on. For more
information on theService engine soon
indicator, refer to
Warning lights and chimesin theInstrument Clusterchapter.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend taking
fuel economy measurements during the first 1,000 miles (1,600 km) of
driving (engine break-in period). You will get a more accurate
measurement after 2,000 miles–3,000 miles (3,000 km–5,000 km).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theMaintenance
product specifications and capacitiessection of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
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•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Close windows for high speed driving.
EPA fuel economy estimates
Every new vehicle should have a window sticker containing EPA fuel
economy estimates. Contact your authorized dealer if the window sticker
is not supplied with your vehicle. The EPA fuel economy estimates
should be your guide for the fuel economy comparisons with other
vehicles. Your fuel economy may vary depending upon the method of
operation and conditions.
Note:Vehicles over 8,500 GVW (Gross Vehicle Weight) will not have fuel
economy information printed on the window sticker.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed inscheduled maintenance information
performed according to the specified schedule.
The scheduled maintenance items listed inscheduled maintenance
informationare essential to the life and performance of your vehicle
and to its emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
WARNING:Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
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Illumination of theService engine soonindicator, charging system
warning light or the temperature warning light, fluid leaks, strange odors,
smoke or loss of engine power could indicate that the emission control
system is not working properly.
An improperly operating or damaged exhaust system may allow exhaust
to enter the vehicle. Have a damaged or improperly operating exhaust
system inspected and repaired immediately.
WARNING:Exhaust leaks may result in entry of harmful and
potentially lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal also lists engine displacement.
Please consult yourWarranty Guide/Customer Information Guidefor
complete emission warranty information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). The OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When theService
engine soon
indicator illuminates, the OBD-II system has detected
a malfunction. Temporary malfunctions may cause theService engine
soon
indicator to illuminate. Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
4. Driving through deep water—the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
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WARNING:For E-350 and E-450 vehicles with the Hydro-Boost
Brake System, do not press the brake pedal after the engine has
been turned off. Pressing the brake pedal after the engine has been
turned off will give a false power steering fluid level reading.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir. Refer toMaintenance product
specifications and capacitiesin this chapter for the proper fluid type.
BRAKE FLUID
•E-150/E-350 Single Rear Wheel
•E-350/E-450 Dual Rear Wheel
The fluid level will drop slowly as the brakes wear, and will rise when the
brake components are replaced. Fluid levels between the “MIN” and
“MAX” lines are within the normal operating range; there is no need to
add fluid. If the fluid levels are outside of the normal operating range the
performance of the system could be compromised; seek service from
your authorized dealer immediately.
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An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Automatic transmission fluid filter
The Torqshift automatic
transmission is equipped with a
serviceable transmission fluid filter
located inside the transmission
bottom pan.
Refer toscheduled maintenance
informationfor service intervals for
automatic transmission fluid and
transmission filter.
For transmission filter maintenance,
see your authorized dealer.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
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A
Accessory delay ..........................65
AdvanceTrac ..............................201
Air cleaner filter ...............302–304
Airbag supplemental restraint
system ........................................110
and child safety seats ............112
description ..............................110
disposal ....................................114
driver airbag ............................112
indicator light .........................114
operation .................................112
passenger airbag .....................112
passenger deactivation
switch ......................................115
Ambulance packages ....................9
Antifreeze
(see Engine coolant) ................277
Anti-lock brake system
(see Brakes) ......................198–199
Anti-theft system ........................88
arming the system ....................89
Audio system
(see Radio) ......................22, 24, 29
Automatic transmission
driving an automatic
overdrive .................210, 212, 215
fluid, adding ............................298
fluid, checking ........................298
fluid, refill capacities ..............305
fluid, specification ..................305
Auxiliary Input Jack ...................36
Auxiliary power point .................63
Axle
lubricant specifications ..........305
refill capacities ........................305
traction lok ..............................206B
Battery .......................................274
acid, treating emergencies .....274
jumping a disabled battery ....245
maintenance-free ....................274
replacement, specifications ...304
servicing ..................................274
Belt-Minder.............................106
Booster seats .............................136
Brakes ........................................198
anti-lock ...........................198–199
anti-lock brake system (ABS)
warning light ...........................199
fluid, checking and adding ....297
fluid, refill capacities ..............305
fluid, specifications .................305
lubricant specifications ..........305
parking ....................................199
shift interlock ..........................209
trailer .......................................187
Bulbs ............................................52
C
Capacities for refilling fluids ....305
Cell phone use ............................10
Changing a tire .........................235
Child safety seats ......................124
in front seat ............................125
in rear seat ..............................125
LATCH .....................................128
recommendations ...................122
tether anchorage hardware ...131
Child safety seats - booster
seats ...........................................136
Cleaning your vehicle
engine compartment ..............263
exterior ....................................266
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K
Keyless entry system
autolock .....................................80
Keys .............................................90
positions of the ignition .........193
L
Lamps
bulb replacement
specifications chart ..................53
daytime running light ...............47
headlamps .................................47
headlamps, flash to pass ..........48
instrument panel, dimming .....48
interior lamps ...........................51
replacing bulbs .........................54
LATCH anchors .........................128
Lights, warning and indicator ....14
anti-lock brakes (ABS) ..........199
Load limits .................................170
Loading instructions .................176
Locks
autolock .....................................80
doors ..........................................80
Lubricant specifications ...........305
Lug nuts ....................................244
Lumbar support, seats ...............94
M
Message center ...........................71
warning messages .....................76
Mirrors ...................................65–66
automatic dimming rearview
mirror ........................................65
fold away ...................................67
side view mirrors (power) .......66Motorcraft parts ................267, 304
N
Navigation system .......................43
O
Octane rating ............................288
Oil (see Engine oil) ..................271
P
Parking brake ............................199
Parts (see Motorcraft parts) ....304
Power distribution box
(see Fuses) ...............................231
Power door locks ........................80
Power mirrors .............................66
Power point .................................63
Power steering ..........................206
fluid, checking and adding ....296
fluid, refill capacity ................305
fluid, specifications .................305
Power Windows ...........................64
Preparing to drive your
vehicle ........................................207
R
Radio ................................22, 24, 29
Recommendations for
attaching safety restraints for
children ......................................122
Relays ........................................228
Remote entry system .................84
illuminated entry ......................88
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locking/unlocking
doors ..............................80, 85–86
panic alarm ...............................86
replacement/additional
transmitters ...............................87
replacing the batteries .............86
Reverse camera .........................220
Reverse sensing system ...........218
Roadside assistance ..................224
Roll stability control .................201
S
Safety belts (see Safety
restraints) ..........................100–105
Safety defects, reporting ..........260
Safety restraints ................100–105
Belt-Minder...........................106
extension assembly ................109
for adults .........................101–104
for children .............................120
warning light and chime ........105
Safety restraints - LATCH
anchors ......................................128
Safety seats for children ..........124
Safety Compliance
Certification Label ....................310
Satellite Radio Information ........40
Seats ............................................92
child safety seats ....................124
front seats .................................93
SecuriLock passive anti-theft
system ....................................88, 90
Servicing your vehicle ..............268
Setting the clock
AM/FM single CD .....................25
AM/FM stereo ...........................23AM/FM/In-dash 6 CD ................30
Spare tire
(see Changing the Tire) ...........238
Spark plugs,
specifications .....................304, 309
Special notice ..............................10
ambulance conversions ..............9
diesel-powered vehicles .............8
utility-type vehicles ....................8
Specification chart,
lubricants ...................................305
Speed control ..............................68
Stability system .........................201
Starting a flex fuel vehicle .......195
Starting your vehicle ........193–195
jump starting ..........................245
Steering wheel
tilting .........................................60
T
Temperature control
(see Climate control) ...........44, 46
Tilt steering wheel ......................60
Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....160
Tires ...........................142–143, 235
alignment ................................152
care ..........................................148
changing ..................235, 238–240
checking the pressure ............147
inflating ...................................144
label .........................................159
replacing ..........................150, 240
rotating ....................................152
safety practices .......................151
sidewall information ...............154
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