fuel FORD E450 2009 Workshop Manual

•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Close windows for high speed driving.
EPA fuel economy estimates
Every new vehicle should have a window sticker containing EPA fuel
economy estimates. Contact your authorized dealer if the window sticker
is not supplied with your vehicle. The EPA fuel economy estimates
should be your guide for the fuel economy comparisons with other
vehicles. Your fuel economy may vary depending upon the method of
operation and conditions.
Note:Vehicles over 8,500 GVW (Gross Vehicle Weight) will not have fuel
economy information printed on the window sticker.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only the specified fuel listed.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed inscheduled maintenance information
performed according to the specified schedule.
The scheduled maintenance items listed inscheduled maintenance
informationare essential to the life and performance of your vehicle
and to its emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
WARNING:Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
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Illumination of theService engine soonindicator, charging system
warning light or the temperature warning light, fluid leaks, strange odors,
smoke or loss of engine power could indicate that the emission control
system is not working properly.
An improperly operating or damaged exhaust system may allow exhaust
to enter the vehicle. Have a damaged or improperly operating exhaust
system inspected and repaired immediately.
WARNING:Exhaust leaks may result in entry of harmful and
potentially lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal also lists engine displacement.
Please consult yourWarranty Guide/Customer Information Guidefor
complete emission warranty information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). The OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When theService
engine soon
indicator illuminates, the OBD-II system has detected
a malfunction. Temporary malfunctions may cause theService engine
soon
indicator to illuminate. Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
4. Driving through deep water—the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
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electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, theService engine soon
indicator should stay off the next time the engine is started. A driving
cycle consists of a cold engine startup followed by mixed city/highway
driving. No additional vehicle service is required.
If theService engine soon
indicator remains on, have your vehicle
serviced at the first available opportunity. Although some malfunctions
detected by the OBD-II may not have symptoms that are apparent,
continued driving with theService engine soon
indicator on can
result in increased emissions, lower fuel economy, reduced engine and
transmission smoothness, and lead to more costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if theService engine soon
indicator is on or not working
properly (bulb is burned out), or if the OBD-II system has determined
that some of the emission control systems have not been properly
checked. In this case, the vehicle is considered not ready for I/M testing.
If theService engine soon
indicator is on or the bulb does not
work, the vehicle may need to be serviced. Refer to the On board
diagnostics (OBD-II) description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the on position
for 15 seconds without cranking the engine. If theService engine
soon
indicator blinks eight times, it means that the vehicle is not
ready for I/M testing; if theService engine soon
indicator stays on
solid, it means that the vehicle is ready for I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by
20 minutes of stop-and-go driving with at least four 30-second idle
periods.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number /
Ford specification
Brake fluidBetween MIN
and MAX on
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Door weatherstrips —Silicone Spray
LubricantXL-6 /
ESR-M13P4-A
Hinges, latches, Striker plates,
fuel filler door hinge, and seat
tracks—Motorcraft
Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —Motorcraft
Penetrating and Lock
LubricantXL-1 /
None
Engine coolant 4.6L engine23.8 quarts
(22.6L)
Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant 4.6L engine with
aux rear heat26.0 quarts
(24.6L)
Engine coolant 5.4L engine28.8 quarts
(27.2L)
Engine coolant 5.4L engine with
aux rear heat30.8 quarts
(29.1L)
Engine coolant 6.8L engine30.4 quarts
(28.8L)
Engine coolant 6.8L engine with
aux rear heat32.6 quarts
(30.8L)
Engine coolant-diesel engine
1
Refer to the6.0L and 6.4L Power Stroke Direct Injection
Turbo Diesel Owner’s Guide Supplement.
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all regular and
extended length vans and wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
Fuel tank–158 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–176 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–158 inch and 176 inch
wheelbase (E-Super Duty)55.0 gallons
(208.0L)1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if
equipped with an in-tank cooler, if equipped with an oil to air cooler and if equipped with a remote
filter assembly. The amount of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.4Automatic transmissions that require MERCONLV should only use MERCONLV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.5Dana limited-slip axle (M60) requires 8 oz. (228 ml) of Additive Friction Modifier XL-3 or
equivalent meeting Ford specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated
for life. These lubricants do not need to be checked or changed unless a leak is suspected, service
is required or the axle assembly has been submerged in water. The axle lubricant should be
changed any time the rear axle has been submerged in water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).
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ENGINE DATA
Engine14.6L V8 engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 281 330 415
Required fuel87 octane or
(E-85)
287 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Ignition system Coil on plug Coil on plug Coil on plug
Spark plug gap0.052–0.056 inch
(1.32–1.42mm)0.051–0.057 inch
(1.29–1.45mm)0.052–0.056 inch
(1.32–1.42mm)
Compression
ratio9.4:1 9.0:1 9.0:1
1Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor diesel engine information.
24.6L V8 FFV engines only.
Engine drivebelt routing
•4.6L V8, 5.4L V8 and 6.8L V10 engines without A/C
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Event data recording ....................6
Exhaust fumes ..........................196
F
Fail safe cooling ........................282
Flexible Fuel Vehicle (FFV) ....283
Fluid capacities .........................305
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................207
Fuel ............................................283
calculating fuel economy .......290
cap ...........................................286
capacity ...................................305
choosing the right fuel ...........288
comparisons with EPA fuel
economy estimates .................293
detergent in fuel .....................288
filling your vehicle with
fuel ...........................283, 286, 290
filter, specifications ........283, 304
fuel pump shut-off switch .....226
improving fuel economy ........290
octane rating ...................288, 309
quality ......................................289
running out of fuel .................289
safety information relating to
automotive fuels .....................283
Fuel - flex fuel vehicle
(FFV) .................................283, 288
Fuses ..........................................228
G
Garage door opener ....................61
Gas cap (see Fuel cap) ............286
Gas mileage
(see Fuel economy) .................290Gauges .........................................19
H
Hazard flashers .........................226
Head restraints ...........................92
Headlamps ...................................47
aiming ........................................50
bulb specifications ....................53
daytime running lights .............47
flash to pass ..............................48
high beam .................................47
replacing bulbs .........................54
turning on and off ....................47
Heating
heater only system .............44, 46
heating and air conditioning
system .......................................45
Hood ..........................................269
I
Ignition ...............................193, 309
Illuminated visor mirror .............60
Infant seats
(see Safety seats) .....................124
Inspection/maintenance (I/M)
testing ........................................295
Instrument panel
cleaning ...................................265
cluster ........................................14
lighting up panel and
interior .......................................48
J
Jack ............................................235
positioning ...............................235
storage .....................................235
Jump-starting your vehicle ......245
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locking/unlocking
doors ..............................80, 85–86
panic alarm ...............................86
replacement/additional
transmitters ...............................87
replacing the batteries .............86
Reverse camera .........................220
Reverse sensing system ...........218
Roadside assistance ..................224
Roll stability control .................201
S
Safety belts (see Safety
restraints) ..........................100–105
Safety defects, reporting ..........260
Safety restraints ................100–105
Belt-Minder...........................106
extension assembly ................109
for adults .........................101–104
for children .............................120
warning light and chime ........105
Safety restraints - LATCH
anchors ......................................128
Safety seats for children ..........124
Safety Compliance
Certification Label ....................310
Satellite Radio Information ........40
Seats ............................................92
child safety seats ....................124
front seats .................................93
SecuriLock passive anti-theft
system ....................................88, 90
Servicing your vehicle ..............268
Setting the clock
AM/FM single CD .....................25
AM/FM stereo ...........................23AM/FM/In-dash 6 CD ................30
Spare tire
(see Changing the Tire) ...........238
Spark plugs,
specifications .....................304, 309
Special notice ..............................10
ambulance conversions ..............9
diesel-powered vehicles .............8
utility-type vehicles ....................8
Specification chart,
lubricants ...................................305
Speed control ..............................68
Stability system .........................201
Starting a flex fuel vehicle .......195
Starting your vehicle ........193–195
jump starting ..........................245
Steering wheel
tilting .........................................60
T
Temperature control
(see Climate control) ...........44, 46
Tilt steering wheel ......................60
Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....160
Tires ...........................142–143, 235
alignment ................................152
care ..........................................148
changing ..................235, 238–240
checking the pressure ............147
inflating ...................................144
label .........................................159
replacing ..........................150, 240
rotating ....................................152
safety practices .......................151
sidewall information ...............154
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