maintenance FORD ESCAPE 2003 1.G Workshop Manual

Fluid Ford Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transmission
fluid
1Motorcraft SAE
75W-90
API GL-4 Gear
OilManual transaxle
(2WD)2.7L
(2.85 quarts)2
Manual transaxle
(4X4)2.2L
(2.32 quarts)2
Motorcraft
MERCONAT F2.0L engine with
Automatic
transaxle and oil
cooler8.5L
(9.0 quarts)
3.0L engine with
Automatic
transaxle and oil
cooler9.6L
(10.2 quarts)
3
Power Take-off
UnitMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lubricant4X4 (Automatic) 0.35L
(12 ounces)
Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant4X4 (Manual) 0.35L
(12 ounces)
Engine coolant
4Motorcraft
Premium Engine
Coolant (green
colored)or
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.0L I4 Zetec
engine with
manual
transaxle5.0L
(5.3 quarts)
2.0L I4 Zetec
engine with
automatic
transaxle6.0L
(6.3 quarts)
3.0L V6 Duratec
engine with
automatic
transaxle10.0L
(10.6 quarts)
Maintenance and Specifications
219

Fluid Ford Part
NameApplication Capacity
Rear axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4X4 1.4L
(2.96 pints)
5
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 2.6L
(2.7 quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your scheduled maintenance
guide to determine the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
4Add the coolant type originally equipped in your vehicle.
5Fill to 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
Maintenance and Specifications
220

LUBRICANT SPECIFICATIONS
Item Ford Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rollers, seat
tracks, fuel filler
door hinge and
spring, primary
and auxiliary
hood latchesMulti-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B or
ESR-M1C159-A
Hydraulic clutch
fluid and brake
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Halfshaft CV
jointsMotorcraft
Premium Long
Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Manual transaxle
2Motorcraft SAE
75W-90 Gear OilF32Z-19C547–MAWSS-M2C203-A1
Maintenance and Specifications
221

Item Ford Part
Name or
equivalentFord Part
NumberFord
Specification
Automatic
transaxle
2Motorcraft
MERCONAT FXT-2-QDX MERCON
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Rear axle (4X4)
4Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Power
Take-off(PTO)
(4X4-Manual
Transaxle)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Power
Take-off(PTO)
3
(4X4-Automatic
Transaxle)Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantXY-75W140–QL WSL-M2C192-A
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1DO NOT USE Ford Extended Life Engine Coolant F6AZ-19544-AA,
meeting Ford specification WSS-M97B44-D (orange in color) Refer to
Adding engine coolant,in theMaintenance and Carechapter.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your scheduled maintenance
guide to determine the correct service interval.
3The Power Take-off(PTO) is lubricated for life with synthetic lube.
Lubricant levels are not to be checked or changed unless a leak is
suspected or repair required. Replace Power Take-off(PTO) lubricant
with specified synthetic lubricant anytime the unit is submerged in
water. Never engage the 4X4 feature while on dry pavement.
Maintenance and Specifications
222

44X4 vehicles exposed for prolonged periods to temperatures less than
–40°C (-40°F) should change out the rear axle fluid to Motorcraft SAE
75W-140 Synthetic Rear Axle Lubricant, Ford part number
XY-75W140–QL meeting Ford specification WSL-M2C192–A.
ENGINE DATA
Engine 2.0L DOHC I4 Zetec
engine3.0L DOHC V6
Duratec engine
Cubic inches 121 181
Required fuel 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6
Spark plug gap 1.22-1.32 mm
(0.048-0.052 inch)1.32-1.42 mm
(0.052-0.056 inch)
Ignition system DIS Coil on plug
Compression ratio 9.6:1 10.0:1
VEHICLE DIMENSIONS
Dimensions 4 Door mm (in.)
(1) Vehicle height/ Maximum
height*1755 (69.1)/1774 (69.8)*
(2) Front track / rear 1551 (61.1)/1530 (60.2)
(3)Overall width (body) 1780 (70.1)
(4) Wheelbase 2620 (103.1)
(5)Overall length 4393 (173.0)
* Denotes a 4x4 vehicle with optional 16”tires
Maintenance and Specifications
223

3
2
1
Maintenance and Specifications
224

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver’s side.
Maintenance and Specifications
225

Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission and frame.
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
226

A
Air bag supplemental restraint
system ....................................95, 99
and child safety seats ..............97
description ..........................95, 99
disposal ....................................101
driver air bag ....................97, 100
indicator light ...................98, 101
operation ...........................97, 100
passenger air bag .............97, 100
side air bag ................................99
Air cleaner filter ...............212, 218
All Wheel Drive (AWD),
driving off road .........................128
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................194
Anti-lock brake system
(see Brakes) ..............................118
Anti-theft system ........................72
arming the system ....................72
disarming a triggered system ..73
Audio system
(see Radio) ................15, 18, 22, 26
Automatic transaxle
fluid, adding ............................209
fluid, checking ........................209
Automatic transmission
driving an automatic
overdrive .................................122
fluid, refill capacities ..............218
fluid, specification ..................223
Auxiliary power point .................47
Axle
lubricant specifications ..221, 223
refill capacities ........................218
B
Battery .......................................192acid, treating emergencies .....192
jumping a disabled battery ....159
maintenance-free ....................192
replacement, specifications ...218
servicing ..................................192
BeltMinder ...................................90
Brakes ........................................118
anti-lock ...................................118
anti-lock brake system (ABS)
warning light ...........................118
fluid, checking and adding ....209
fluid, refill capacities ..............218
fluid, specifications .........221, 223
lubricant specifications ..221, 223
parking ....................................119
shift interlock ..........................120
Bulbs ............................................38
C
Calculating load ........................141
Capacities for refilling fluids ....218
Cargo area shade ........................54
Cassette tape player .............15, 22
CD-single premium ...............18, 26
Cell phone use ............................52
Certification Label ....................225
Changing a tire .........................154
Child safety restraints ..............102
child safety belts ....................102
Child safety seats ......................105
attaching with tether straps ..109
in front seat ............................107
in rear seat ..............................107
Cleaning your vehicle
engine compartment ..............178
instrument panel ....................180
interior .....................................181
Index
231

Exhaust fumes ..........................117
F
Fluid capacities .........................218
Foglamps .....................................33
Four-Wheel Drive vehicles
driving off road .......................129
indicator light .........................128
preparing to drive your
vehicle .....................................119
Fuel ............................................199
calculating fuel economy .......203
cap ...........................................201
capacity ...................................218
choosing the right fuel ...........201
comparisons with EPA fuel
economy estimates .................206
detergent in fuel .....................203
filling your vehicle with
fuel ...........................199, 201, 203
filter, specifications ........203, 218
fuel pump shut-off switch .....146
improving fuel economy ........203
octane rating ...................202, 223
quality ......................................202
running out of fuel .................203
safety information relating to
automotive fuels .....................199
Fuses ..................................147–148
G
Garage door opener ....................46
Gas cap (see Fuel cap) ............201
Gas mileage (see Fuel
economy) ...................................203
Gauges .........................................13
GAWR (Gross Axle Weight
Rating) .......................................139calculating ...............................141
definition .................................139
driving with a heavy load ......139
location ....................................139
GVWR (Gross Vehicle Weight
Rating) .......................................139
calculating .......................139, 141
definition .................................139
driving with a heavy load ......139
location ....................................139
H
Hazard flashers .........................146
Head restraints .....................75, 77
Headlamps ...................................33
aiming ........................................35
autolamp system .................33, 46
bulb specifications ....................38
daytime running lights .............33
flash to pass ..............................34
high beam .................................34
replacing bulbs .........................39
turning on and off ....................33
Heating
heater only system ...................30
Hood ..........................................184
I
Ignition ...............................114, 223
Infant seats
(see Safety seats) .....................105
Inspection/maintenance (I/M)
testing ........................................207
Instrument panel
cleaning ...................................180
cluster ........................................10
lighting up panel and
interior .......................................34
Index
233