maintenance FORD ESCORT 2002 7.G Workshop Manual

MOTOCRAFT PART NUMBERS
Component 2.0L SOHC I4
engine2.0L DOHC Zetec
engine
Air filter element FA-1643 FA-1643
Fuel filter FG-862 FG-862
Battery BXT-58 BXT-58
Oil filter FL-400±S FL-2005
PCV valve EV-244 EV-239A
Spark plugs* AGSF-34EE** AZFS-32FE**
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. If a spark plug needs to be replaced, use only spark plugs
with the same service part number suffix letter as shown on the engine
decal.
REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)
or Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Automatic
transaxles6.0L
(6.3 quarts)
Manual
transaxles5.0L
(5.3 quarts)
Maintenance and Specifications
195

FluidFord Part
NameApplication Capacity
Engine oil
(includes filter
change)Motorcraft SAE
5W-20Super
Premium Motor
OilZX2 4.25L
(4.5 quarts)
Sedan 3.8L
(4.0 quarts)
Fuel tank
capacityN/A All 48.5L
(12.8 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir
Transmission
fluid
Motorcraft
MERCONtAT FAutomatic
transaxles3.9L
(4.1 quarts)
Manual
transaxles3.35L
(3.55 quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.2L
(2.32 quarts)
1Add the coolant type originally equipped in your vehicle.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch, hood
latch, auxiliary
hood latch,
trunk latch, seat
tracks.Multi-Purpose
GreaseXG-4 or
F5AZ-19G209-AAESR-M1C159-A
Maintenance and Specifications
196

ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Lock cylinder Penetrating and
Lock LubricantXL-1 none
Automatic
transaxleMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Manual transaxle Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Engine oil Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-2 ESP-M1C207-A
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)VC-4-A (US) or
CXC-10
(Canada)ESE-M97B44±A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS-M97B51-A1
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1DO NOT USE Ford Extended Life Engine Coolant F6AZ-19544-AA,
meeting Ford specification WSS-M97B44-D (orange in color) Refer to
Adding engine coolant,in this chapter.
Maintenance and Specifications
197

ENGINE DATA
Engine 2.0L SOHC I4
engine2.0L DOHC Zetec
engine
Cubic inches 121 121
Required fuel 87 octane 87 octane
Firing order 1-3-4-2 1-3-4-2
Spark plug gap 1.3-1.4 mm
(0.052-0.056 inch)1.22-1.32 mm
(0.048-0.052 inch)
Ignition system DIS DIS
Compression ratio 9.35:1 9.6:1
VEHICLE DIMENSIONS
Vehicle dimensions Coupe mm (in)
(1) Overall length 4 451.0 (175.2)
(2) Overall width 1 712.0 (67.4)
(3) Overall height 1 328.4 (52.3)
(4) Wheelbase 2 499.0 (98.4)
(5) Track - Front 1 435.1 (56.5)
(5) Track - Rear 1 435.1 (56.5)
Maintenance and Specifications
198

²Coupe model
²Coupe model
2
55
4
3
1
Maintenance and Specifications
199

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver's side.
Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
200

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transmission.
Maintenance and Specifications
201

A
Air bag supplemental
restraint system ..........................85
and child safety seats ..............87
description ................................85
disposal ......................................89
driver air bag ............................87
indicator light .....................12, 89
operation ...................................87
passenger air bag .....................87
Air cleaner filter ...............190, 195
Air conditioning
manual heating and air
conditioning system .................38
Antifreeze
(see Engine coolant) ................169
Anti-lock brake system
(see Brakes) ......................102±103
Anti-theft system ..................69±70
arming the system ....................70
disarming a triggered
system .................................70±71
disarming an untriggered
system .......................................70
warning light .............................14
Automatic transaxle .................105
driving with .............................106
fluid, adding ............................187
fluid, checking ........................187
fluid, refill capacities ..............195
fluid, specification ..................198
Axle
lubricant specifications ..........196
B
Battery .......................................167
acid, treating emergencies .....167charging system
warning light .............................12
jumping a disabled battery ....132
maintenance-free ....................167
replacement, specifications ...195
servicing ..................................167
Belt minder .................................81
Brakes ........................................102
anti-lock ...........................102±103
anti-lock brake system
(ABS) warning light .........12, 103
brake warning light ..................12
fluid, checking and adding ....186
fluid, refill capacities ..............195
fluid, specifications .........196, 198
lubricant specifications ..196, 198
parking ....................................104
shift interlock ..........................105
Break-in period .............................6
C
Capacities for refilling fluids ....195
Certification Label ....................200
Child safety restraints ................90
child safety belts ......................90
Child safety seats ........................91
attaching with tether straps ....95
in front seat ..............................92
in rear seat ................................92
Cleaning your vehicle
engine compartment ..............150
exterior ....................................154
instrument cluster lens ..........153
instrument panel ....................152
interior .....................................153
plastic parts ....................151±152
safety belts ..............................154
washing ....................................148
Index
205

Fluid capacities .........................195
Foglamps .....................................42
Fuel ............................................175
calculating fuel economy .......180
cap .....................................13, 177
capacity ...................................195
choosing the right fuel ...........178
comparisons with EPA
fuel economy estimates .........183
detergent in fuel .....................179
filling your vehicle
with fuel ..................175, 177, 180
filter, specifications ........179, 195
fuel pump shut-off switch .....119
gauge .........................................16
improving fuel economy ........180
low fuel warning light ..............13
octane rating ...................178, 198
quality ......................................178
running out of fuel .................179
safety information relating
to automotive fuels ................175
Fuses ..................................121±122
G
Gas cap (see Fuel cap) ......13, 177
Gas mileage
(see Fuel economy) .................180
Gauges .........................................15
engine coolant temperature
gauge .........................................16
fuel gauge ..................................16
odometer ...................................17
speedometer .............................17
tachometer ................................17
trip odometer ............................17
GAWR (Gross Axle Weight
Rating) .......................................113
definition .................................113driving with a heavy load ......113
location ....................................113
GVWR (Gross Vehicle Weight
Rating) .......................................113
calculating ...............................113
definition .................................113
driving with a heavy load ......113
location ....................................113
H
Hazard flashers .........................119
Head restraints ...........................72
Headlamps ...................................42
aiming ..................................44±45
bulb specifications ....................48
daytime running lights .............42
flash to pass ..............................43
high beam ...........................14, 43
replacing bulbs .........................49
turning on and off ....................42
warning chime ..........................14
Heating
heater only system ...................37
heating and air conditioning
system .......................................38
Hood ..........................................160
I
Ignition .................................97, 198
Infant seats
(see Safety seats) .......................91
Inspection/maintenance
(I/M) testing ..............................184
Instrument panel ........................10
cleaning ...................................152
cluster ................................10, 153
lighting up panel
and interior ...............................43
Index
207