engine FORD ESCORT 2002 7.G Manual PDF

4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the outside temperatures are
above 10ÉC (50ÉF).
Correct fluid level
The transmission fluid should be checked at normal operating
temperatures 66ÉC-77ÉC (150ÉF-170ÉF) on a level surface. The normal
operating temperature can be reached after approximately 30 km (20
miles) of driving.
The transmission fluid should be in
this range if at normal operating
temperature (66ÉC-77ÉC
[150ÉF-170ÉF]).
High fluid level
Fluid levels above the safe range
may result in transaxle failure. An
overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specificationssection in this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transaxle component damage.
20 C65 C
20 C65 C
20 C65 C
Maintenance and Specifications
188

3. Fluid level should be at bottom of
the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer toLubricant
Specificationsin this chapter.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft Part Numbers.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
CHANGING THE AIR FILTER ELEMENT
1. Release the clamp locking clip on
the front portion of the air filter
housing.
2. Then swing the left side open and
remove the air filter element.
3. When installing the air filter
element, ensure the nubs on the air
filter element and the air filter
housing are aligned.
4. Swing the left side of the air filter
housing closed and secure the
clamp.
Maintenance and Specifications
190

MOTOCRAFT PART NUMBERS
Component 2.0L SOHC I4
engine2.0L DOHC Zetec
engine
Air filter element FA-1643 FA-1643
Fuel filter FG-862 FG-862
Battery BXT-58 BXT-58
Oil filter FL-400±S FL-2005
PCV valve EV-244 EV-239A
Spark plugs* AGSF-34EE** AZFS-32FE**
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. If a spark plug needs to be replaced, use only spark plugs
with the same service part number suffix letter as shown on the engine
decal.
REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)
or Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Automatic
transaxles6.0L
(6.3 quarts)
Manual
transaxles5.0L
(5.3 quarts)
Maintenance and Specifications
195

FluidFord Part
NameApplication Capacity
Engine oil
(includes filter
change)Motorcraft SAE
5W-20Super
Premium Motor
OilZX2 4.25L
(4.5 quarts)
Sedan 3.8L
(4.0 quarts)
Fuel tank
capacityN/A All 48.5L
(12.8 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir
Transmission
fluid
Motorcraft
MERCONtAT FAutomatic
transaxles3.9L
(4.1 quarts)
Manual
transaxles3.35L
(3.55 quarts)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.2L
(2.32 quarts)
1Add the coolant type originally equipped in your vehicle.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch, hood
latch, auxiliary
hood latch,
trunk latch, seat
tracks.Multi-Purpose
GreaseXG-4 or
F5AZ-19G209-AAESR-M1C159-A
Maintenance and Specifications
196

ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Lock cylinder Penetrating and
Lock LubricantXL-1 none
Automatic
transaxleMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Manual transaxle Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Engine oil Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease
(High Temp.)XG-2 ESP-M1C207-A
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)VC-4-A (US) or
CXC-10
(Canada)ESE-M97B44±A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS-M97B51-A1
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1DO NOT USE Ford Extended Life Engine Coolant F6AZ-19544-AA,
meeting Ford specification WSS-M97B44-D (orange in color) Refer to
Adding engine coolant,in this chapter.
Maintenance and Specifications
197

ENGINE DATA
Engine 2.0L SOHC I4
engine2.0L DOHC Zetec
engine
Cubic inches 121 121
Required fuel 87 octane 87 octane
Firing order 1-3-4-2 1-3-4-2
Spark plug gap 1.3-1.4 mm
(0.052-0.056 inch)1.22-1.32 mm
(0.048-0.052 inch)
Ignition system DIS DIS
Compression ratio 9.35:1 9.6:1
VEHICLE DIMENSIONS
Vehicle dimensions Coupe mm (in)
(1) Overall length 4 451.0 (175.2)
(2) Overall width 1 712.0 (67.4)
(3) Overall height 1 328.4 (52.3)
(4) Wheelbase 2 499.0 (98.4)
(5) Track - Front 1 435.1 (56.5)
(5) Track - Rear 1 435.1 (56.5)
Maintenance and Specifications
198

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transmission.
Maintenance and Specifications
201

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln, Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford's rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
²12 months or 20 000 km (12 000 miles) (whichever occurs first), or
²The remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle's Limited Warranty Ð 3 years or 60 000 km (36 000 miles)
(whichever occurs first). Contact your dealer for details and a copy of
the warranty.
Not all accessories are available for all models.
Vehicle Security
Remote keyless entry
Wheel locks for alloy wheels
Vehicle security systems
Comfort and convenience
Air conditioner
Cargo net
Cargo organizer
Engine block heater
Remote start system
Accessories
202

For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
²When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
²The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
²Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle's operation.)
²Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
204

A
Air bag supplemental
restraint system ..........................85
and child safety seats ..............87
description ................................85
disposal ......................................89
driver air bag ............................87
indicator light .....................12, 89
operation ...................................87
passenger air bag .....................87
Air cleaner filter ...............190, 195
Air conditioning
manual heating and air
conditioning system .................38
Antifreeze
(see Engine coolant) ................169
Anti-lock brake system
(see Brakes) ......................102±103
Anti-theft system ..................69±70
arming the system ....................70
disarming a triggered
system .................................70±71
disarming an untriggered
system .......................................70
warning light .............................14
Automatic transaxle .................105
driving with .............................106
fluid, adding ............................187
fluid, checking ........................187
fluid, refill capacities ..............195
fluid, specification ..................198
Axle
lubricant specifications ..........196
B
Battery .......................................167
acid, treating emergencies .....167charging system
warning light .............................12
jumping a disabled battery ....132
maintenance-free ....................167
replacement, specifications ...195
servicing ..................................167
Belt minder .................................81
Brakes ........................................102
anti-lock ...........................102±103
anti-lock brake system
(ABS) warning light .........12, 103
brake warning light ..................12
fluid, checking and adding ....186
fluid, refill capacities ..............195
fluid, specifications .........196, 198
lubricant specifications ..196, 198
parking ....................................104
shift interlock ..........................105
Break-in period .............................6
C
Capacities for refilling fluids ....195
Certification Label ....................200
Child safety restraints ................90
child safety belts ......................90
Child safety seats ........................91
attaching with tether straps ....95
in front seat ..............................92
in rear seat ................................92
Cleaning your vehicle
engine compartment ..............150
exterior ....................................154
instrument cluster lens ..........153
instrument panel ....................152
interior .....................................153
plastic parts ....................151±152
safety belts ..............................154
washing ....................................148
Index
205