lock FORD ESCORT 2003 7.G Workshop Manual

If the battery has been disconnected or a new battery has been installed,
the clock and the preset radio stations must be reset once the battery is
reconnected.
•Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center
to find out more about recycling
automotive batteries.
ENGINE COOLANT
Checking engine coolant
The concentration and level of engine coolant should be checked at the
mileage intervals listed in the scheduled maintenance guide. The coolant
concentration should be maintained at 50/50 coolant and distilled water,
which equates to a freeze point of -36° C (-34° F). Coolant concentration
testing is possible with a hydrometer or antifreeze tester (such as the
Rotunda Battery and Antifreeze Tester, 014–R1060). The level of coolant
should be maintained at the “cold full” of “cold fill range” level in the
coolant reservoir. If the level falls below, add coolant per the instructions
in theAdding Engine Coolantsection.
Your vehicle was factory-filled with a 50/50 engine coolant and water
concentration. If the concentration of coolant falls below 40% or above
60%, the engine parts could become damaged or not work properly.A
50–50 mixture of coolant and water provides the following:
•Freeze protection down to -36° C (-34° F).
•Boiling protection up to 129° C (265° F).
•Protection against rust and other forms of corrosion.
LEAD
RETURN
RECYCLE
Maintenance and Specifications
146

To reduce the risk of personal injury, make sure the engine is
cool before unscrewing the coolant pressure relief cap. The
cooling systemis under pressure; steamand hot liquid can come out
forcefully when the cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (an opaque plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the “cold fill range” or the “cold full” level on the
reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
After any coolant has been added, check the coolant concentration, refer
toChecking Engine Coolantsection. If the concentration is not 50/50
(protection to –34° F/–36° C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
systemmay have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company recommends the use of a recycled engine coolant
produced by Ford-approved processes in vehicles originally equipped
with Motorcraft Premium Engine Coolant (green-colored). However, not
all coolant recycling processes produce coolant that meets Ford
specification ESE-M97B44–A. Use of such coolant may harm the engine
and cooling systemcomponents.
Maintenance and Specifications
149

Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
The “Check Fuel Cap” light illuminates when the ignition is turned to the
ON position. It will also illuminate when the fuel filler cap is not properly
installed. Proper fuel filler cap installation is checked automatically as
the vehicle is driven, but not until after some fuel is used (fuel gauge
drops below full). Once the fuel filler cap is properly secured, the “Check
Fuel Cap” light will turn off after a short period of driving.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel systemmay be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Maintenance and Specifications
153

Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
CHANGING THE AIR FILTER ELEMENT
1. Release the clamp locking clip on
the front portion of the air filter
housing.
2. Then swing the left side open and
remove the air filter element.
3. When installing the air filter
element, ensure the nubs on the air
filter element and the air filter
housing are aligned.
4. Swing the left side of the air filter
housing closed and secure the
clamp.
INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING
New vehicles are fitted with tires
that have a rating on themcalled
Tire Quality Grades. The Quality
grades can be found where
applicable on the tire sidewall
between tread shoulder and
maximum section width. For
example:
•Treadwear 200 Traction AA Temperature A
These Tire Quality Grades are determined by standards that the United
States Department of Transportation has set.
Tire Quality Grades apply to new pneumatic tires for use on passenger
cars. They do not apply to deep tread, winter-type snow tires,
space-saver or temporary use spare tires, tires with nominal rim
diameters of 10 to 12 inches or limited production tires as defined in
Title 49 Code of Federal Regulations Part 575.104(c)(2).
U.S. Department of Transportation-Tire quality grades:The U.S.
Department of Transportation requires Ford to give you the following
information about tire grades exactly as the government has written it.
Maintenance and Specifications
165

LUBRICANTSPECIFICATIONS
ItemFord Part
Name or
EquivalentFord Part
NumberFord
Specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door latch, hood
latch, auxiliary
hood latch,
trunk latch, seat
tracks.Multi-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B or
ESR-M1C159-A
Lock cylinder Penetrating and
Lock LubricantXL-1 none
Automatic
transaxleMotorcraft
MERCONAT FXT-2-QDX MERCON
Manual transaxle Motorcraft
MERCONAT FXT-2-QDX MERCON
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Constant
velocity jointsCV Joint Grease XG-5 WSS-M1C258–A1
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)VC-4-A (US) or
CXC-10
(Canada)ESE-M97B44–A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A (VC-7–B
in Oregon)WSS-M97B51-A1
Maintenance and Specifications
171

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transmission.
Maintenance and Specifications
175

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln, Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty — 3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Remote keyless entry
Wheel locks
Vehicle security systems
Comfort and convenience
Cargo net
Cargo organizer
Engine block heater
Remote start system
Smoker’s package
Accessories
176

Travel equipment
Auto headlamps with daytime running lights (DRL)
Console armrest
Daytime running lights (DRL)
Electrochromic inside mirror with compass
Electrochromic inside mirror with compass and temperature display
Highway safety kit
First aid kit
Removable luggage rack
Removable luggage rack adapters (bike, ski and snowboard)
Speed control
Protection and appearance equipment
Air bag anti-theft locks
All-weather floor mats
Car cover
Cargo liner
Carpet floor mats
Flat splash guards
Front end covers (full)
Molded splash guards
Rear decklid spoiler
Universal floor mats
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
•Loaded vehicles, with a higher center of gravity, may handle
differently than unloaded vehicles. Extra precautions, such as lower
speeds and increased stopping distance, should be taken when driving
a heavily loaded vehicle.
Accessories
177

A
ABS (see Brakes) .......................89
Air bag supplemental restraint
system..........................................69
and child safety seats ..............71
description ................................69
disposal ......................................73
driver air bag ............................71
indicator light ...........................73
operation ...................................71
passenger air bag .....................71
Air cleaner filter .......164–165, 169
Air conditioning
manual heating and air
conditioning system.................29
Antifreeze
(see Engine coolant) ................146
Anti-lock brake system
(see Brakes) ................................89
Anti-theft system........................56
arming the system ....................56
disarming a triggered system ..57
disarming an untriggered
system.......................................57
Audio system(see Radio) .........19
Automatic transaxle
driving with ...............................93
fluid, adding ............................161
fluid, checking ........................161
fluid, refill capacities ..............170
fluid, specification ..................172
Automatic transmission ..............91
Axle
lubricant specifications ..........171
B
Battery .......................................144acid, treating emergencies .....144
jumping a disabled battery ....114
maintenance-free ....................144
replacement, specifications ...169
servicing ..................................144
BeltMinder ...................................65
Brakes ....................................88–89
anti-lock .....................................89
anti-lock brake system(ABS)
warning light .............................90
fluid, checking and adding ....160
fluid, refill capacities ..............170
fluid, specifications .........171–172
lubricant specifications ..171–172
parking ......................................90
shift interlock ............................91
Bulbs ............................................37
C
Capacities for refilling fluids ....170
Cell phone use ............................49
Certification Label ....................174
Changing a tire .........................110
Child safety restraints ................74
child safety belts ......................74
Child safety seats ........................76
attaching with tether straps ....80
in front seat ..............................78
in rear seat ................................78
Cleaning your vehicle
engine compartment ..............131
instrument panel ....................133
interior .....................................133
plastic parts ............................132
washing ....................................130
waxing .....................................130
wheels ......................................131
wiper blades ............................132
Index
179

Climate control (see Air
conditioning or Heating) ......28–29
Clock ......................................17, 25
Clutch
fluid ..................................160–161
operation while driving ............97
recommended shift speeds ......98
Coolant
checking and adding ..............146
refill capacities ................150, 170
specifications ..................171–172
Cruise control
(see Speed control) ....................45
Customer Assistance ................103
Ford accessories for your
vehicle .....................................134
Ford Extended Service
Plan ..........................................120
Getting assistance outside
the U.S. and Canada ..............126
Getting roadside assistance ...103
Getting the service you
need .........................................120
Ordering additional owner’s
literature .................................127
The Dispute Settlement
Board .......................................123
Utilizing the
Mediation/Arbitration
Program...................................126
D
Defrost
rear window ..............................32
Dipstick
automatic transmission
fluid ..........................................161
engine oil .................................141Doors
lubricant specifications ..........171
Driving under special
conditions ....................................96
through water ...........................98
E
Emergencies, roadside
jump-starting ..........................114
Emission control system ..........158
Engine ........................................172
cleaning ...................................131
coolant .....................................146
idle speed control ...................144
lubrication
specifications ..................171–172
refill capacities ........................170
service points ..........................140
starting after a collision .........104
Engine block heater ...................88
Engine oil ..................................141
checking and adding ..............141
dipstick ....................................141
filter, specifications ........143, 169
recommendations ...................143
refill capacities ........................170
specifications ..................171–172
Exhaust fumes ............................88
F
Floor mats ...................................50
Fluid capacities .........................170
Foglamps .....................................33
Fuel ............................................151
calculating fuel economy .......155
cap ...........................................153
capacity ...................................170
Index
180