fuses FORD EXCURSION 2002 1.G Owners Manual

20815.psp Ford O/G 2002 Excursion English 4th Print 2C3J-19A321-HB 04/24/2003 09:14:57 1 B
Seating and Safety Restraints 117
Seating 117
Safety restraints 128
Air bags 140
Child restraints 144
Driving 152
Starting 152
Brakes 156
Transmission operation 160
Vehicle loading 177
Trailer towing 180
Recreational towing 184
Roadside Emergencies 185
Getting roadside assistance 185
Hazard flasher switch 186
Fuel pump shut-off switch 186
Fuses and relays 187
Changing tires 192
Jump starting 197
Wrecker towing 202
Customer Assistance 204
The dispute settlement board 206
Utilizing the mediation/arbitration 209
Getting assistance outside the U.S. and Canada 210
Ordering additional owner’s literature 211
Reporting safety defects (U.S. only) 212
Table of Contents2
Seating and Safety Restraints 117
Seating 117
Safety restraints 128
Air bags 140
Child restraints 144
Driving 152
Starting 152
Brakes 156
Transmission operation 160
Vehicle loading 177
Trailer towing 180
Recreational towing 184
Roadside Emergencies 185
Getting roadside assistance 185
Hazard flasher switch 186
Fuel pump shut-off switch 186
Fuses and relays 187
Changing tires 192
Jump starting 197
Wrecker towing 202
Customer Assistance 204
The dispute settlement board 206
Utilizing the mediation/arbitration 209
Getting assistance outside the U.S. and Canada 210
Ordering additional owner’s literature 211
Reporting safety defects (U.S. only) 212
Table of Contents2

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National Highway Traffic Safety Administration (NHTSA)
recommends a minimum distance of at least 25 cm (10 inches)
between an occupant’s chest and the driver air bag module.Never place your arm over the air bag module as a deploying air
bag can result in serious arm fractures or other injuries.
Steps you can take to properly position yourself away from the air bag:
•Move your seat to the rear as far as you can while still reaching the
pedals comfortably.
•Recline the seat slightly (one or two degrees) from the upright
position.Do not put anything on or over the air bag module. Placing
objects on or over the air bag inflation area may cause those
objects to be propelled by the air bag into your face and torso causing
serious injury.Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.The front passenger air bag is not designed to offer protection to
an occupant in the center front seating position.Modifications to the front end of the vehicle, including frame,
bumper, front end body structure and tow hooks may affect the
performance of the air bag sensors increasing the risk of injury. Do not
modify the front end of the vehicle.Additional equipment may affect the performance of the air bag
sensors increasing the risk of injury. Please refer to the Body
Builders Layout Book for instructions about the appropriate installation
of additional equipment.
Seating and Safety Restraints
141
National Highway Traffic Safety Administration (NHTSA)
recommends a minimum distance of at least 25 cm (10 inches)
between an occupant’s chest and the driver air bag module.Never place your arm over the air bag module as a deploying air
bag can result in serious arm fractures or other injuries.
Steps you can take to properly position yourself away from the air bag:
•Move your seat to the rear as far as you can while still reaching the
pedals comfortably.
•Recline the seat slightly (one or two degrees) from the upright
position.Do not put anything on or over the air bag module. Placing
objects on or over the air bag inflation area may cause those
objects to be propelled by the air bag into your face and torso causing
serious injury.Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.The front passenger air bag is not designed to offer protection to
an occupant in the center front seating position.Modifications to the front end of the vehicle, including frame,
bumper, front end body structure and tow hooks may affect the
performance of the air bag sensors increasing the risk of injury. Do not
modify the front end of the vehicle.Additional equipment may affect the performance of the air bag
sensors increasing the risk of injury. Please refer to the Body
Builders Layout Book for instructions about the appropriate installation
of additional equipment.
Seating and Safety Restraints
141

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1. Apply the parking brake, turn ignition key to LOCK, then remove the
key.
2. Insert the key and turn it to OFF.Apply the brake pedal and shift
to N (Neutral).
In the OFF position, the automatic transmission shift lever can
be moved from the P (Park) position without the brake pedal
depressed. To avoid unwanted movement, always set the parking
brake.
3. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer toFuses and relaysin theRoadside
emergencieschapter.Do not drive your vehicle until you verify that the brakelamps
are working.
If your vehicle gets stuck in mud or snow it may be rocked out by
shifting from forward and reverse gears, stopping between shifts, in a
steady pattern. Press lightly on the accelerator in each gear.
Do not rock the vehicle for more than a few minutes. The
transmission and tires may be damaged or the engine may
overheat.Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.If the parking brake is fully released, but the brake warning lamp
remains illuminated, the brakes may not be working properly.
See your dealer or a qualified service technician.
Driving with a 4–speed automatic transmission
Understanding gearshift positions
To put your vehicle in gear, start the engine, depress the brake pedal,
then move gearshift lever out of P (Park).
Driving
161
1. Apply the parking brake, turn ignition key to LOCK, then remove the
key.
2. Insert the key and turn it to OFF.Apply the brake pedal and shift
to N (Neutral).
In the OFF position, the automatic transmission shift lever can
be moved from the P (Park) position without the brake pedal
depressed. To avoid unwanted movement, always set the parking
brake.
3. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer toFuses and relaysin theRoadside
emergencieschapter.Do not drive your vehicle until you verify that the brakelamps
are working.
If your vehicle gets stuck in mud or snow it may be rocked out by
shifting from forward and reverse gears, stopping between shifts, in a
steady pattern. Press lightly on the accelerator in each gear.
Do not rock the vehicle for more than a few minutes. The
transmission and tires may be damaged or the engine may
overheat.Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.If the parking brake is fully released, but the brake warning lamp
remains illuminated, the brakes may not be working properly.
See your dealer or a qualified service technician.
Driving with a 4–speed automatic transmission
Understanding gearshift positions
To put your vehicle in gear, start the engine, depress the brake pedal,
then move gearshift lever out of P (Park).
Driving
161

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•Disconnect the trailer tow electrical connector to prevent blown fuses
caused by water entering into your trailer’s electrical wiring.
Exceeding these limits may allow water to enter critical vehicle
components, adversely affecting driveability, emissions and reliability.
Replace front and rear axle lubricants any time the axles have been
submerged in water. Axle lubricant quantities are not to be checked
unless a leak is suspected.
RECREATIONAL TOWING (ALL WHEELS ON THE GROUND)
An example of recreational towing would be towing your vehicle behind
a motorhome. Follow these guidelines if you have the need for
recreational towing your vehicle with all four wheels on the ground.
These guidelines are designed to ensure that your transmission is not
damaged.
2WD vehicles (with automatic transmissions)
•Place the transmission in N (Neutral)
•Maximum speed is 56 km (35 mph)
•Maximum distance is 80 km (50 miles)
If a distance of 80 km (50 miles) or a speed of 56 km (35 mph) must be
exceeded, the drive shaft will have to be removed before the vehicle is
towed.
Ford recommends the driveshaft be removed/installed only by a qualified
technician. See your local dealer for driveshaft removal/installation.
Improper removal/installation of the driveshaft can cause
transmission fluid loss, damage to the driveshaft and internal
transmission components.
4WD vehicles electronic shift transfer case (with automatic
transmissions)
4x4 vehicles with electronic shift on the fly cannot be towed with any
wheels on the ground.Driving184
•Disconnect the trailer tow electrical connector to prevent blown fuses
caused by water entering into your trailer’s electrical wiring.
Exceeding these limits may allow water to enter critical vehicle
components, adversely affecting driveability, emissions and reliability.
Replace front and rear axle lubricants any time the axles have been
submerged in water. Axle lubricant quantities are not to be checked
unless a leak is suspected.
RECREATIONAL TOWING (ALL WHEELS ON THE GROUND)
An example of recreational towing would be towing your vehicle behind
a motorhome. Follow these guidelines if you have the need for
recreational towing your vehicle with all four wheels on the ground.
These guidelines are designed to ensure that your transmission is not
damaged.
2WD vehicles (with automatic transmissions)
•Place the transmission in N (Neutral)
•Maximum speed is 56 km (35 mph)
•Maximum distance is 80 km (50 miles)
If a distance of 80 km (50 miles) or a speed of 56 km (35 mph) must be
exceeded, the drive shaft will have to be removed before the vehicle is
towed.
Ford recommends the driveshaft be removed/installed only by a qualified
technician. See your local dealer for driveshaft removal/installation.
Improper removal/installation of the driveshaft can cause
transmission fluid loss, damage to the driveshaft and internal
transmission components.
4WD vehicles electronic shift transfer case (with automatic
transmissions)
4x4 vehicles with electronic shift on the fly cannot be towed with any
wheels on the ground.Driving184

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The fuel pump shut-off switch is
located in the passenger’s foot well,
by the kick panel.
Use the following procedure to reset the fuel pump shut-off switch.
1. Turn the ignition to the OFF position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset the fuel pump shut-off switch by
pushing in on the reset button.
4. Turn the ignition to the ON position. Pause for a few seconds and
return the key to the OFF position.
5. Make a further check for leaks in the fuel system.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
15
Roadside Emergencies
187
The fuel pump shut-off switch is
located in the passenger’s foot well,
by the kick panel.
Use the following procedure to reset the fuel pump shut-off switch.
1. Turn the ignition to the OFF position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset the fuel pump shut-off switch by
pushing in on the reset button.
4. Turn the ignition to the ON position. Pause for a few seconds and
return the key to the OFF position.
5. Make a further check for leaks in the fuel system.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
15
Roadside Emergencies
187

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Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
ratingMini
fusesStandard
fusesMaxi
fusesCartridge
maxi
fusesFuse link
cartridge
2A Grey Grey — — —
3A Violet Violet — — —
4A Pink Pink — — —
5A Tan Tan — — —
7.5A Brown Brown — — —
10A Red Red — — —
15A Blue Blue — — —
20A Yellow Yellow Yellow Blue Blue
25A Natural Natural — — —
30A Green Green Green Pink Pink
40A — — Orange Green Green
50A — — Red Red Red
60A — — Blue — Yellow
70A — — Tan — Brown
80A — — Natural — Black
Passenger compartment fuse panel / power distribution box
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses.
Roadside Emergencies188
Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
ratingMini
fusesStandard
fusesMaxi
fusesCartridge
maxi
fusesFuse link
cartridge
2A Grey Grey — — —
3A Violet Violet — — —
4A Pink Pink — — —
5A Tan Tan — — —
7.5A Brown Brown — — —
10A Red Red — — —
15A Blue Blue — — —
20A Yellow Yellow Yellow Blue Blue
25A Natural Natural — — —
30A Green Green Green Pink Pink
40A — — Orange Green Green
50A — — Red Red Red
60A — — Blue — Yellow
70A — — Tan — Brown
80A — — Natural — Black
Passenger compartment fuse panel / power distribution box
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses.
Roadside Emergencies188

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To remove the fuse panel cover,
turn the panel fasteners
counterclockwise.
To remove a fuse use the fuse puller
tool provided on the fuse panel
cover.
The fuses are coded as follows.
Roadside Emergencies
189
To remove the fuse panel cover,
turn the panel fasteners
counterclockwise.
To remove a fuse use the fuse puller
tool provided on the fuse panel
cover.
The fuses are coded as follows.
Roadside Emergencies
189

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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
113 30A** Starter motor
114 30A** Right-hand power seats
115 20A** Trailer tow battery charge
116 30A** Ignition switch
601 30A CB Door window motors
602 60A** 4-Wheel Anti-Lock Brake System
(4WABS) module
210 — Not used
211 — Not used
212 — Not used
301 — Front blower motor relay
302 — Powertrain (EEC) relay
303 — Injector driver module relay (Diesel
only)
304 — Heated backlite relay
305 — Trailer tow battery charge relay
306 — Delayed accessory relay
307 — Starter relay
* Mini Fuses ** Maxi Fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may compromise the
integrity of your tires. The use of tire sealants may also affect your tire
pressure monitoring system (if equipped).
Spare tire information
Your vehicle may be equipped with a spare tire that can be used as
either a spare or a regular tire. The spare tire is not equipped with wheel
trim. The wheel trim from the original wheel/tire may be used on the
spare.
Your vehicle is equipped with 4WD, a spare tire of a different size
than the road tires should not be used. Such a tire could result in
damage to driveline components and make the vehicle difficult to
control.Roadside Emergencies192
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse Panel
Description
113 30A** Starter motor
114 30A** Right-hand power seats
115 20A** Trailer tow battery charge
116 30A** Ignition switch
601 30A CB Door window motors
602 60A** 4-Wheel Anti-Lock Brake System
(4WABS) module
210 — Not used
211 — Not used
212 — Not used
301 — Front blower motor relay
302 — Powertrain (EEC) relay
303 — Injector driver module relay (Diesel
only)
304 — Heated backlite relay
305 — Trailer tow battery charge relay
306 — Delayed accessory relay
307 — Starter relay
* Mini Fuses ** Maxi Fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may compromise the
integrity of your tires. The use of tire sealants may also affect your tire
pressure monitoring system (if equipped).
Spare tire information
Your vehicle may be equipped with a spare tire that can be used as
either a spare or a regular tire. The spare tire is not equipped with wheel
trim. The wheel trim from the original wheel/tire may be used on the
spare.
Your vehicle is equipped with 4WD, a spare tire of a different size
than the road tires should not be used. Such a tire could result in
damage to driveline components and make the vehicle difficult to
control.Roadside Emergencies192

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fail-safe coolant ......................232
idle speed control ...................225
lubrication
specifications ..................257, 259
refill capacities ........................254
service points ..........................221
starting after a collision .........186
Engine block heater .................155
Engine oil ..................................222
checking and adding ..............222
dipstick ....................................222
filter, specifications ........224, 254
recommendations ...................224
refill capacities ........................254
specifications ..................257, 259
Exhaust fumes ..........................155
F
Fail safe cooling ........................232
Fluid capacities .........................254
Foglamps .....................................72
Four-Wheel Drive
vehicles ................................14, 166
description ..............................167
driving off road .......................169
electronic shift ................166–167
indicator light ...................14, 167
preparing to drive your
vehicle .....................................160
Fuel ............................................233
calculating fuel economy .......238
cap .....................................11, 235
capacity ...................................254
choosing the right fuel ...........236
comparisons with EPA fuel
economy estimates .................241
detergent in fuel .....................237
filling your vehicle with
fuel ...........................233, 235, 238filter, specifications ........237, 254
fuel pump shut-off switch .....186
gauge .........................................17
improving fuel economy ........238
low fuel warning light ..............13
octane rating ...........236, 259–260
quality ......................................236
running out of fuel .................237
safety information relating to
automotive fuels .....................233
Fuses ..................................187–188
G
Garage door opener ..............83, 97
Gas cap (see Fuel cap) ......11, 235
Gas mileage (see Fuel
economy) ...................................238
Gauges .........................................15
engine coolant temperature
gauge .........................................15
engine oil pressure gauge ........16
fuel gauge ..................................17
odometer ...................................18
speedometer .............................18
tachometer ................................18
trip odometer ............................18
GAWR (Gross Axle Weight
Rating) .......................................177
calculating ...............................179
definition .................................177
driving with a heavy load ......177
location ....................................177
GVWR (Gross Vehicle Weight
Rating) .......................................177
calculating .......................177, 179
definition .................................177
driving with a heavy load ......177
location ....................................177
H
Hazard flashers .........................186Index268
fail-safe coolant ......................232
idle speed control ...................225
lubrication
specifications ..................257, 259
refill capacities ........................254
service points ..........................221
starting after a collision .........186
Engine block heater .................155
Engine oil ..................................222
checking and adding ..............222
dipstick ....................................222
filter, specifications ........224, 254
recommendations ...................224
refill capacities ........................254
specifications ..................257, 259
Exhaust fumes ..........................155
F
Fail safe cooling ........................232
Fluid capacities .........................254
Foglamps .....................................72
Four-Wheel Drive
vehicles ................................14, 166
description ..............................167
driving off road .......................169
electronic shift ................166–167
indicator light ...................14, 167
preparing to drive your
vehicle .....................................160
Fuel ............................................233
calculating fuel economy .......238
cap .....................................11, 235
capacity ...................................254
choosing the right fuel ...........236
comparisons with EPA fuel
economy estimates .................241
detergent in fuel .....................237
filling your vehicle with
fuel ...........................233, 235, 238filter, specifications ........237, 254
fuel pump shut-off switch .....186
gauge .........................................17
improving fuel economy ........238
low fuel warning light ..............13
octane rating ...........236, 259–260
quality ......................................236
running out of fuel .................237
safety information relating to
automotive fuels .....................233
Fuses ..................................187–188
G
Garage door opener ..............83, 97
Gas cap (see Fuel cap) ......11, 235
Gas mileage (see Fuel
economy) ...................................238
Gauges .........................................15
engine coolant temperature
gauge .........................................15
engine oil pressure gauge ........16
fuel gauge ..................................17
odometer ...................................18
speedometer .............................18
tachometer ................................18
trip odometer ............................18
GAWR (Gross Axle Weight
Rating) .......................................177
calculating ...............................179
definition .................................177
driving with a heavy load ......177
location ....................................177
GVWR (Gross Vehicle Weight
Rating) .......................................177
calculating .......................177, 179
definition .................................177
driving with a heavy load ......177
location ....................................177
H
Hazard flashers .........................186Index268

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service engine soon ..................10
speed control ............................93
turn signal indicator .................13
Limited slip axle (see Traction
Loc) ............................................159
Load limits .................................177
GAWR ......................................177
GVWR ......................................177
trailer towing ..........................177
Loading instructions .................179
Locks
autolock ...................................112
childproof ................................106
doors ........................................105
Lubricant specifications ...257, 259
Lumbar support, seats .............119
M
Manual transmission
fluid capacities ........................254
lubricant specifications ..........259
Message center ...........................93
english/metric button ...............94
menu button .............................94
Mirrors .........................................82
automatic dimming rearview
mirror ........................................86
fold away ...................................88
heated ........................................88
side view mirrors (power) .......87
Motorcraft parts ................237, 254
O
Octane rating ............................236
Odometer .....................................18
Oil (see Engine oil) ..................222Overdrive ...................................101
P
Panic alarm feature, remote
entry system ..............................108
Parking brake ............................158
Parts (see Motorcraft parts) ....254
Pedals (see Power adjustable
foot pedals) .................................89
Power adjustable foot pedals ...118
Power distribution box
(see Fuses) ...............................188
Power door locks ..............105, 112
Power mirrors .............................87
Power point .................................83
Power steering ..........................159
fluid, checking and adding ....243
fluid, refill capacity ................254
fluid, specifications .........257, 259
Power Windows ...........................85
Preparing to drive your
vehicle ........................................160
R
Radio ......................................19, 27
Radio reception ...........................56
Rear window defroster ...............70
Relays ........................................187
Remote entry system .......106, 108
illuminated entry ....................110
locking/unlocking
doors ................................105, 107
panic alarm .............................108
replacement/additional
transmitters .............................109Index270
service engine soon ..................10
speed control ............................93
turn signal indicator .................13
Limited slip axle (see Traction
Loc) ............................................159
Load limits .................................177
GAWR ......................................177
GVWR ......................................177
trailer towing ..........................177
Loading instructions .................179
Locks
autolock ...................................112
childproof ................................106
doors ........................................105
Lubricant specifications ...257, 259
Lumbar support, seats .............119
M
Manual transmission
fluid capacities ........................254
lubricant specifications ..........259
Message center ...........................93
english/metric button ...............94
menu button .............................94
Mirrors .........................................82
automatic dimming rearview
mirror ........................................86
fold away ...................................88
heated ........................................88
side view mirrors (power) .......87
Motorcraft parts ................237, 254
O
Octane rating ............................236
Odometer .....................................18
Oil (see Engine oil) ..................222Overdrive ...................................101
P
Panic alarm feature, remote
entry system ..............................108
Parking brake ............................158
Parts (see Motorcraft parts) ....254
Pedals (see Power adjustable
foot pedals) .................................89
Power adjustable foot pedals ...118
Power distribution box
(see Fuses) ...............................188
Power door locks ..............105, 112
Power mirrors .............................87
Power point .................................83
Power steering ..........................159
fluid, checking and adding ....243
fluid, refill capacity ................254
fluid, specifications .........257, 259
Power Windows ...........................85
Preparing to drive your
vehicle ........................................160
R
Radio ......................................19, 27
Radio reception ...........................56
Rear window defroster ...............70
Relays ........................................187
Remote entry system .......106, 108
illuminated entry ....................110
locking/unlocking
doors ................................105, 107
panic alarm .............................108
replacement/additional
transmitters .............................109Index270