transmission oil FORD EXCURSION 2004 1.G Owners Manual

Engine oil pressure gauge
Indicates engine oil pressure. At
normal operating temperature, the
needle will be in the normal range
(the area between the “L” and “H”);
if the needle goes below the normal
range, stop the vehicle as soon as
safely possible and switch off the
engine immediately. Check the oil
level. Add oil if needed (refer to
Engine oilin theMaintenance
and specificationschapter). If the
oil level is correct, have your vehicle
checked at your dealership or by a qualified technician.
Transmission fluid temperature gauge
If the gauge is in the:
White area(normal) - the
transmission fluid is within the
normal operating temperature
(between “H” and “C”).
Yellow area(warning) — the
transmission fluid is higher than
normal operating temperature. This
can be caused by special operation
conditions (i.e. towing or off road
use). Refer toSpecial Operating
Conditionsin the scheduled
maintenance guide for instructions.
Operating the transmission for
extended periods of time with the
gauge in the yellow area may cause
internal transmission damage.
Altering the severity of the driving conditions is recommended to lower
the transmission temperature into the normal range.
Instrument Cluster
16

11. Lower the wheel by turning the jack handle counterclockwise.
12. Remove the jack and fully
tighten the lug nuts in the order
shown.
13. Stow the the flat tire, jack, jack
handle and lug wrench. Make sure
the jack is securely fastened so it
does not rattle when driving.
14. Unblock the wheels.
Retighten the lug nuts to the
specified torque at 800 km (500
miles) after any wheel disturbance
(rotation, flat tire, wheel removal, etc.).
Bolt size Wheel lug nut torque*
Nm Lb-ft
M14 x 2.0 200-225 150-165
*
Torque specifications are for nut and bolt threads free of dirt and rust.
All 2 piece flat wheel nuts, apply a light machine oil between the flat
washer and the nut. Use only Ford recommended replacement fasteners.
JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Batteries contain sulfuric acid which can burn skin, eyes, and
clothing, if contacted.
Do not attempt to push-start your vehicle. Automatic
transmissions do not have push-start capability; also, the
catalytic converter may become damaged.
Preparing your vehicle
When the battery is disconnected or a new battery is installed, the
transmission must relearn its shift strategy. As a result, the transmission
may have firm and/or soft shifts. This operation is considered normal and
will not affect function or durability of the transmission. Over time, the
adaptive learning process will fully update transmission operation.
1
3 4
27 6
5 8
Roadside Emergencies
197

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
5.4L V8/6.8L V10 gasoline engines
Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine component locations.
1. Battery
2. Engine oil filler cap
3. Transmission fluid dipstick
4. Engine oil dipstick
5. Brake fluid reservoir
6. Power steering fluid reservoir
7. Air filter assembly
8. Engine coolant reservoir
9. Windshield washer fluid reservoir
Maintenance and Specifications
221

•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle scheduled maintenance guide.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
12–16 km (8–10 miles) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
•Close windows for high speed driving.
Maintenance and Specifications
240

Fluid Ford Part Name Application Capacity
Engine coolant-
Gasoline
engines
3
Motorcraft
Premium Engine
Coolant
(green-colored)or
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)5.4L V8 engine 25L (26.4
quarts)4
6.8L V10 engine 27.0L (28.5
quarts)4
Engine
coolant-Diesel
engineRefer to your 7.3L Diesel Supplement
Engine oil
(includes filter
change)-Gasoline
enginesMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilAll 5.7L (6.0
quarts)
Engine oil
(includes filter
change)-Diesel
engineRefer to your 7.3L Diesel Supplement
Fuel tank N/A All 166.6L (44.0
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
dipstick
Transfer case
fluid (if
equipped)Motorcraft
MERCONAT F4x4 vehicles 1.9L (2.0
quarts)
Transmission
fluid
5Motorcraft
MERCONAT F4x2 vehicles 16.1L (17.1
quarts)6
4x4 vehicles 16.7L (17.7
quarts)6
Windshield
washer fluidUltra-Clear
Windshield Washer
ConcentrateAll 4.2L (1.1
gallons)
Maintenance and Specifications
255

ItemFord part name
or equivalentFord part
numberFord
specification
Engine oil-Diesel
engineRefer to your 7.3L Diesel Supplement
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4or
F5AZ-19G209-AAESR-M1C159-A
Transmission
/steering/parking
brake linkages
and pivots,
brake pedal
shaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
2Motorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Traction-Lok axles. Ford design rear axles contain a synthetic
lubricant that does not require changing unless the axle has been
submerged in water.
Maintenance and Specifications
258

2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine* 5.4L V8 engine 6.8L V10 engine
Cubic inches 330 415
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.0:1 9.0:1
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine information.
Maintenance and Specifications
259

Hood deflectors
Locking gas cap
Lubricants and oils
Molded splash guards
Molded vinyl floor mats
Rear air deflectors
Side window air deflectors
Stainless grill insert
Step bumpers
Sun roof deflector
Touch-up paint
Universal floor mats — carpeted
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•
When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of the
front or rear axle (GVWR or GAWR as indicated on the Safety compliance
certification label). Consult your dealer for specific weight information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and theft
alarms - that are equipped with radio transmitters. Any such equipment
installed in your vehicle should comply with FCC or CRTC regulations
and should be installed only by a qualified service technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle’s operation.)
•Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
265

attaching with tether straps ..149
in front seat ............................147
in rear seat ..............................147
Cleaning your vehicle
engine compartment ..............214
exterior ....................................217
instrument panel ....................216
interior .....................................216
plastic parts ............................215
washing ....................................213
waxing .....................................213
wheels ......................................214
wiper blades ....................215–216
woodtone trim ........................216
Climate control (see Air
conditioning or Heating) ......57, 60
Clock ......................................23, 32
Compass, electronic ..............86, 95
calibration .................................96
set zone adjustment .................96
Console ......................................101
overhead ..............................82–83
Controls
power seat ...............................119
steering column ........................93
Coolant
checking and adding ..............227
refill capacities ................231, 254
specifications ..................257, 259
Cruise control (see Speed
control) ........................................89
Customer Assistance ................185
Ford accessories for your
vehicle .............................217–218
Ford Extended Service
Plan ..........................................206
Getting assistance outside the
U.S. and Canada .....................210
Getting roadside assistance ...185Getting the service you
need .........................................204
Ordering additional owner’s
literature .................................211
The Dispute Settlement
Board .......................................206
Utilizing the
Mediation/Arbitration
Program ...................................209
D
Daytime running lamps
(see Lamps) ................................72
Defrost
rear window ..............................70
Dipstick
automatic transmission
fluid ..........................................245
engine oil .................................222
Doors
door ajar warning .....................14
lubricant specifications ..........257
Driving under special
conditions ..........................171, 173
sand .........................................172
snow and ice ...........................174
through water .................173, 177
E
Emergencies, roadside
jump-starting ..........................197
Emission control system ..........241
Engine ................................259–260
check engine/service engine
soon light ..................................10
cleaning ...................................214
coolant .....................................227
diesel ...........................................7
Index
267

service engine soon ..................10
speed control ............................93
turn signal indicator .................13
Limited slip axle (see Traction
Loc) ............................................159
Load limits .................................177
GAWR ......................................177
GVWR ......................................177
trailer towing ..........................177
Loading instructions .................179
Locks
autolock ...................................112
childproof ................................106
doors ........................................105
Lubricant specifications ...257, 259
Lumbar support, seats .............119
M
Manual transmission
fluid capacities ........................254
lubricant specifications ..........259
Message center ...........................93
english/metric button ...............94
menu button .............................94
Mirrors .........................................82
automatic dimming rearview
mirror ........................................86
fold away ...................................88
heated ........................................88
side view mirrors (power) .......87
Motorcraft parts ................237, 254
O
Octane rating ............................236
Odometer .....................................18
Oil (see Engine oil) ..................222Overdrive ...................................101
P
Panic alarm feature, remote
entry system ..............................108
Parking brake ............................158
Parts (see Motorcraft parts) ....254
Pedals (see Power adjustable
foot pedals) .................................89
Power adjustable foot pedals ...118
Power distribution box
(see Fuses) ...............................188
Power door locks ..............105, 112
Power mirrors .............................87
Power point .................................83
Power steering ..........................159
fluid, checking and adding ....243
fluid, refill capacity ................254
fluid, specifications .........257, 259
Power Windows ...........................85
Preparing to drive your
vehicle ........................................160
R
Radio ......................................19, 27
Radio reception ...........................56
Rear window defroster ...............70
Relays ........................................187
Remote entry system .......106, 108
illuminated entry ....................110
locking/unlocking
doors ................................105, 107
panic alarm .............................108
replacement/additional
transmitters .............................109
Index
270