maintenance FORD EXCURSION 2005 1.G Workshop Manual

FluidFord Part
NameApplication Capacity
Fuel tank N/A All 166.6L (44.0
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to FULL
COLD range on
dipstick
Transfer case
fluid (if
equipped)Motorcraft
MERCONAT F4x4 vehicles 1.9L (2.0
quarts)
Transmission
fluid
5Motorcraft
MERCONAT F4x2 4R100
(4–speed)16.1L (17.1
quarts)6
4x4 4R100
(4–speed)16.7L (17.7
quarts)6
Motorcraft
MERCONSP
AT F4x2/4x4
TorqShift
(5–speed)–
includes remote
filter element
change16.6L (17.5
qts)6
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.2L (1.1
gallons)
1Your vehicle’s rear axle is filled with a synthetic lubricant. Axle lubricant
quantities should not need to be checked unless a leak is suspected,
service is required or the axle assembly has been submerged in water.
The axle lubricant should be changed any time the rear axle has been
submerged in water.
Service refill capacities are determined by filling the rear axle to the
bottom of the filler hole with the specified lubricant.
2Add 236 ml (8 oz.) of Additive Friction Modifier XL—3 or equivalent
meeting Ford Specification EST-M2C118-A for complete refill of limited
slip axles.
Service refill capacities are determined by filling the rear axle to the
bottom of the filler hole with the specified lubricant.
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3Add the coolant type originally equipped in your vehicle.
4If equipped with auxiliary rear heater, add an additional 1.4 L (1.5
quarts).
5Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the end of the dipstick. Check the
container to verify the fluid being added is of the correct type. Refer to
yourScheduled Maintenance Guideto determine the correct service
interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
6Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
7Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
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LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Spindle bearingHigh
Temperature
4X4 Front Axle
and Wheel
Bearing GreaseE8TZ-19590–A ESA-M1C198–A
Front axle Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W-90–QL WSP-M2C197–A
Rear axle Motorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant
(10.5 inch)
1
XY-75W140–QL WSL-M2C192-A
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Engine
coolant-Gasoline
enginesMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA and
OR), VC-7-B (CA
and OR only)WSS-M97B51-A1
Engine
coolant-Diesel
engineRefer to your 6.0L Diesel Supplement
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ItemFord part
name or
equivalentFord part
numberFord
specification
Engine
oil-Gasoline
enginesMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
CXO-5W20–LSP12
(Canada)WSS-M2C930-A
and API
Certification
Mark
Engine
oil-Diesel engineRefer to your 6.0L Diesel Supplement
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4 or XL-5 ESR-M1C159-A
or
ESB-M1C93-B
Transmission
/steering/parking
brake linkages
and pivots,
brake pedal
shaftPremium
Long-Life
GreaseXG-1-C or XG-1-K ESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
4R100
(4–speed)Motorcraft
MERCONAT F
2
XT-2-QDX MERCON
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ItemFord part
name or
equivalentFord part
numberFord
specification
Automatic
transmission
TorqShift
(5–speed)Motorcraft
MERCONSP
AT F
2
XT-6–QSP WSS-M2C919–D
MERCONSP
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of limited
slip axles. Ford design rear axles contain a synthetic lubricant that does
not require changing unless the axle has been submerged in water.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the end of the dipstick. Check the
container to verify the fluid being added is of the correct type. Refer to
yourScheduled Maintenance Guideto determine the correct service
interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
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ENGINE DATA
Engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 330 415
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.32–1.42mm
(0.052–0.056 inch)1.32–1.42mm
(0.052–0.056 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.0:1 9.0:1
VEHICLE DIMENSIONS
EXCURSION
Dimension 4x2–inches (mm) 4x4–inches (mm)
(1) Overall length 226.7 (5759) 226.7 (5759)
(2) Overall width 79.9 (2031) 79.9 (2031)
(3) Overall height 77.4 (1967) 80.4 (2043)
(4) Wheelbase 137.0 (3480) 137.0 (3480)
(5) Track (Front /
Rear)68.8 (1746)/
68.1 (1729)68.8 (1746)/
68.1 (1729)
4
1
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IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the structure by the trailing edge of
the driver’s door or the edge of the
driver’s door.
5
2
3
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Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
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A
Accessory delay ..........................66
Air bag supplemental restraint
system ........................................117
and child safety seats ............119
description ..............................117
disposal ....................................121
driver air bag ..........................119
indicator light .........................121
operation .................................119
passenger air bag ...................119
Air cleaner filter ...............253–255
Air conditioning ..........................45
Antifreeze
(see Engine coolant) ................233
Anti-lock brake system
(see Brakes) ......................172–173
Audio system (see Radio) ...17, 21
Automatic transmission
driving an automatic
overdrive .........................177, 179
fluid, adding ............................250
fluid, checking ........................250
fluid, refill capacities ..............256
fluid, specification ..................262
Auxiliary power point .................64
Axle
lubricant specifications ..259, 262
refill capacities ........................256
traction lok ..............................175
B
Battery .......................................231
acid, treating emergencies .....231
jumping a disabled battery ....204
maintenance-free ....................231
replacement, specifications ...255servicing ..................................231
BeltMinder .................................112
Brakes ........................................172
anti-lock ...........................172–173
anti-lock brake system (ABS)
warning light ...........................172
fluid, checking and adding ....250
fluid, refill capacities ..............256
fluid, specifications .........259, 262
lubricant specifications ..259, 262
parking ....................................173
shift interlock ..........................176
Break-in period .............................5
Bulbs ............................................54
C
Capacities for refilling fluids ....256
Cargo net .....................................82
Cell phone use ............................81
Certification Label ....................263
Changing a tire .........................140
Child safety restraints ..............122
child safety belts ....................122
Child safety seats ......................124
attaching with tether straps ..128
in front seat ............................126
in rear seat ..............................126
Cleaning your vehicle
engine compartment ..............220
instrument panel ....................222
interior .....................................222
interior trim ............................222
plastic parts ............................221
safety belts ..............................222
washing ....................................219
waxing .....................................219
wheels ......................................220
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Index
268

Exhaust fumes ..........................171
F
Fail safe cooling ........................237
Fluid capacities .........................256
Foglamps .....................................50
Four-Wheel Drive vehicles .......184
description ..............................185
driving off road .......................187
electronic shift ................184–185
indicator light .........................185
preparing to drive your
vehicle .....................................175
Fuel ............................................239
calculating fuel economy .......243
cap ...........................................241
capacity ...................................256
choosing the right fuel ...........241
comparisons with EPA fuel
economy estimates .................246
detergent in fuel .....................243
filling your vehicle with
fuel ...........................239, 241, 243
filter, specifications ........243, 255
fuel pump shut-off switch .....197
improving fuel economy ........243
octane rating ...................242, 262
quality ......................................242
running out of fuel .................243
safety information relating to
automotive fuels .....................239
Fuel pump shut-off switch .......197
Fuses ..................................198–199
G
Garage door opener ....................63Garage Door Opener
(see Homelink wireless control
system) ........................................77
Gas cap (see Fuel cap) ............241
Gas mileage (see Fuel
economy) ...................................243
Gauges .........................................13
transmission fluid
temperature gauge ...................17
H
Hazard flashers .........................197
Head restraints .........................101
Headlamps ...................................49
aiming ........................................51
autolamp system .......................49
bulb specifications ....................54
daytime running lights .............50
flash to pass ..............................51
high beam .................................50
replacing bulbs ...................55–56
turning on and off ....................49
Heating
heater only system ...................47
heating and air conditioning
system ...........................42–43, 45
Homelink wireless control
system ..........................................77
Hood ..........................................226
I
Ignition ...............................168, 262
Infant seats
(see Safety seats) .....................124
Inspection/maintenance (I/M)
testing ........................................248
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