engine FORD EXPEDITION 1997 1.G Repair Manual

²Cover the highlighted areas to
prevent water damage when
cleaning the engine.
²Never wash or rinse the engine
while it is running; water in the
running engine may cause
internal damage.
Cleaning plastic exterior parts
Use a vinyl cleaner for routine
cleaning of plastic. Clean with a tar
remover if necessary. Do not clean
plastic parts with thinners,
solvents or petroleum-based
cleaners.
com_plastic_exterior.01
com_exterior_lamps.01
Maintenance and care
209

MOTORCRAFT PART NUMBERS
Component 4.6 L engine 5.4 L engine
Air filter FA-1632 FA-1632
Battery
- standard
- optionalBXT-59
BXT-65-750BXT-59
BXT-65-750
Fuel filter FG-872 FG-872
Oil filter FL-820-S FL-820-S
PCV valve EV-98 EV-233
Spark plug* - platinum AWSF-32PP AWSF-22F
* Replacement double platinum spark plug9EE9will replace9E9and
9EG9and9P9will replace9P9and9PG9suffixed plugs. Refer to the
Engine datachart for spark plug gap specifications.
CAPACITIES
Your vehicle's fuel capacity
The fuel capacity of your vehicle is:
Vehicle Fuel capacity
4x2 (standard suspension) 98 L (26 gallons)
4x2 (with air suspension) 114 L (30 gallon)
4x4 (if equipped) 114 L (30 gallons)
²Always use high quality fuel
containing detergent and other
additives. Using inferior fuel
could result in engine damage.
²To avoid overspill from the filler
neck, stop fueling at the second
automatic shut off.
²For more information, refer to
Choosing the right fuelin the
Maintenance and carechapter.
exd_motorcraft_parts_numbers
exd_fuel_capacity
exd_refill_capacities
Capacities and specifications
213

Refill capacities
Capacities - liters (quarts) 4.6 L engine 5.4 L engine
Engine crankcase 5.7 L (6.0
quarts) with filter
change5.7 L (6.0
quarts) with filter
change
Transfer case 1.9L (2.0 quarts)
Automatic transmission 4R70W-13.1L (13.9 quarts)
E4OD (4 x 2) - 15.04L (15.9
quarts)
E4OD (4 x 4) - 15.51L (16.4
quarts)
Washer fluid reservoir 4.1 L ( 4.5 quarts)
4.6 L Engine coolant-2Row
radiator
-1 Row radiator17.9 L (19.9 quarts)
17.0 L (18.0 quarts)
5.4 L Engine coolant 19.7 L (20.8 quarts)
Engine oil 5.7 L (6.0 quarts)
Power steering fluid 2.3 L (2.4 quarts)
Capacites - pints
Axle (rear)
Ford 8.89/ 9.759Ring Gear
Conventional and Traction-Lok
1
5.5 pints
Axle (front) Ford 8.89Ring Gear 3.5 pints
1Add 4 oz. of additive friction
modifier C8AZ-19B546±A, Ford
specification EST-M2C118±A, for
complete fill of 8.8 inch and 9.75
inch ring gear Traction-Lok axles.
Service refill capacities are
determined by filling the rear axle
1/4 inch to 9/16 below the bottom
of the filler hole.
exd_specifications
Capacities and specifications
214

SPECIFICATIONS
Lubricant specifications
Item Ford part nameFord part
numberFord
specification
Windshield
washer fluid
reservoirFord Ultra-Clear
Windshield
Washer Fluid
ConcentrateC9AZ-19550-AA
OR -BAESR-M17P5-A
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latchMulti-Purpose
GreaseD7AZ-19584-AA
OR
D0AZ-19584-AAESR-M1C159-A
AND
ESB-M1C93-B
Lock cylinders,
swing-away
spare tire carrier
padlockPenetrating
LubricantE8AZ-19A501-B ESB-M2C75-B
Parking brake
linkage pivots
and clevisesPremium Life
Long GreaseXG-1-C ESA-M1C75-B
Brake master
cylinderHigh
Performance
DOT 3 Brake
FluidC6AZ-19542-AA ESZ-M6C25-A
Brake pedal
pivot points and
clevisesEngine Oil
SAE-10W- WSS-M2C153-F
exd_lubricant_specifications
Capacities and specifications
215

Item Ford part nameFord part
numberFord
specification
Driveshaft, slip
sline, double
Carden joint
center ballPremium Long
Life GreaseXG-1-C ESA-M13P4-A
Door
weather-stripsSilicone
LubricantsCOAZ-19553-AA
AND
D7AZ-19553-AAESR-M13P4-A
Engine coolant Ford Premium
Cooling System
FluidE2FZ-19549-AA ESE-M97B44-A
Steering linkage Premium Long
Life GreaseXG-1-C ESA-M1C75-B
Engine oil Motorcraft Motor
Oil 5W30 Super
PremiumXO-5W30-QSP WSS-M2C153-F
with API
Certification
Mark
4x4 front wheel
bearings, 4x4
spindle needle
bearings,
spindle thrust
bearings & front
drive axle
u-joint/slip slineHigh
Temperature
4x4 Front Axle
& Wheel
Bearing GreaseE8TZ-19590-A ESA-M1C198-A
Automatic
transmissionMotorcraft
MERCONT
Automatic
Transmission
Fluidxt-2-qdx MERCONT
Power steering
reservoirPremium Power
Steering FluidE6AZ-19582-AA ESW-M2C33-F
Capacities and specifications
216

Item Ford part nameFord part
numberFord
specification
Speedometer,
parking brake
cableSpeedometer
Cable LubricantE6TZ-19581-A ESF-M1C160-A
Engine oil filter Motorcraft
Long Life
Oil Filter(FL-1A)
D9AZ
-6731-AES-E1ZE
-6714-AA
Disc brake
caliper railsDisc Brake
Caliper Slide
GreaseD7AZ-19590-A ESA-M1C172-A
Accelerator
throttle lever
and
transmission
kickdown lever
ball studsPremium Long
Life GreaseXG-1-C ESA-M1C175-B
Ford
conventional
and traction lock
rear axleMotorcraft High
Performance
Synthetic Rear
Axle LubeF1TZ-19580-B WSL-M2C192-A
Ford front axle Thermally
Stable
Motorcraft Front
Axle LubricantXY-75W90-QL WSP-M2C201-A
Transfer case -
Four wheel
driveMotorcraft
MERCONT
Automatic
Transmission
FluidXT-2-QDX MERCONT
Exhaust control
valveRust penetrant
and inhibitorF219A501-A ESR-M99C56-A
Capacities and specifications
217

ENGINE DATA
Component 4.6 L engine 5.4 L engine
Required fuel grade 87 octane
Induction system tuned runner & plenum
Firing order/ijection timing 1-3-7-2-6-5-4-8
Spark plug gap .054
Ignition system E.I. DIS coil on plug
VEHICLE DIMENSIONS
4
1
exd_engine_data
exd_dimensions_vehicle
Capacities and specifications
218

Dimensions mm(inches)
1 - Overall length 5197 mm (204.6 in)
2 - Overall width 2027 mm (79.8 in)
3 - Maximum height 1963 mm (77.3 in)
4 - Wheelbase 3023 mm (119.0 in)
5 - Front track 1661 mm (65.4 in)
IDENTIFYING YOUR VEHICLE
Vehicle identification tag
The vehicle identification tag is
located on the front panel of the
engine compartment. This tag
bears technical information on
your vehicle and identifies various
components.
55
2
3
exd_plate_identification
exd_vin_number
Capacities and specifications
219

Vehicle identification number
The vehicle identification number
(VIN) is attached to a metal tag
and is located on the front driver's
side of the instrument panel. The
VIN tag may be seen by looking
through the windshield from the
outside of the vehicle.
Engine number
The engine number is stamped on
the engine block.
UF0AXXGAGAJK07767
exd_engine_number
Capacities and specifications
220

Air bag supplemental restraint
system ..........................................87
and child safety seats ..............88
description ................................87
disposal ......................................91
indicator light ...........................90
passenger air bag .....................89
Air cleaner filter .......................179
Air conditioning
auxiliary heater and air
conditioner ................................37
Air suspension ...........................111
Anti-theft system ........................67
Battery .......................................176
jumping a disabled battery ....151
Brakes ........................................107
adjustment ..............................107
anti-lock ...................................107
fluid, checking and adding ....162
Brake-shift interlock .................117
Break-in period .............................3
Bulbs, replacing .................198,205
headlamps ...............................199
rear lamps ...............................204
specifications ..........................205
Capacities for refilling fluids ...213,
215
Changing a tire .........................147
Cleaning your vehicle ...............206
engine compartment ..............208
fabric ........................................211
instrument panel ....................211
plastic parts ............................209
tail lamps .................................210
washing ....................................206
waxing .....................................207
wheels ......................................208
Climate control system .........27,28
air conditioning ...............32,33,34
defrosting ..................................65
heating .......................................33Compass, electronic
calibration .................................52
set zone adjustment .................52
Console, description ...................63
Controls .......................................64
Defrost
windshield .................................34
Emission control system ..........194
Engine .................................158,218
Engine block heater .................104
Engine coolant ..........................165
checking hoses .......................168
disposal ....................................167
refill capacities ........................167
Engine oil
changing oil and oil filter .......162
specifications ..........................159
Entry system
illumination ...............................54
Exhaust fumes ..........................106
Fail safe cooling ........................169
Floor mats ..............................65,66
Foglamps ..............................20,203
Four-Wheel Drive vehicles
control trac .............................119
special driving instructions ...120,
121
Fuel
calculating fuel economy .......193
improving fuel economy ........133
octane rating ...........................191
quality ......................................191
safety information relating to
automotive fuels .....................189
Fuel pump shut-off switch .......134
Gauges, Electronic ......................14
GVWR (Gross Vehicle Weight
Rating) .......................................123
Hazard flashers .........................134
Hitch ..........................................131
Identification Number, Vehicle
(VIN) ..........................................219
Index
222