check engine FORD EXPEDITION 1999 1.G Owner's Manual

capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re start the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the Scheduled Maintenance
Guide for the service interval schedules. If adding fluid is necessary, use
only Ford Premium Power Steering Fluid.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
Maintenance and care
158

4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in
small amounts, continuously
checking the level until it reaches
the range between the MIN and
MAX lines. Be sure to put the cap
back on the reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your Scheduled Maintenance Guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag.
MAX
MIN
MAX
MIN
Maintenance and care
159

2. Carefully separate the two halves
of the air filter housing.
3. Remove the air filter element
from the open end of the air filter
housing.
4. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing. This could cause filter
damage and allow unmetered air to
enter the engine if not properly seated.
5. Replace the two halves of the air filter housing and secure the clamp.
WINDSHIELD WIPER BLADES
Check the wiper blades at least twice a year or when they seem less
effective. Substances such as tree sap and some hot wax treatments used
by commercial car washes reduce the effectiveness of wiper blades.
Checking the wiper blades
If the wiper blades do not wipe properly, clean both the windshield and
wiper blades using undiluted windshield wiper solution or a mild
detergent. Rinse thoroughly with clean water. To avoid damaging the
blades, do not use fuel, kerosene, paint thinner or other solvents.
Maintenance and care
165

The American Automobile Manufacturers Association (AAMA) issued a
fuel specification to provide information on high quality fuels that
optimize the performance of your vehicle. We recommend the use of
fuels that meet the AAMA specification if they are available.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use a high-quality fuel.
Cleaner air
Ford approves the use of gasolines to improve air quality, including
reformulated gasolines that contain oxygenates up to 10% ethanol or
15% MTBE.
Running out of fuel
Avoid running out fuel because this situation may have an adverse affect
on modern powertrain components.
If you have run out of fuel:
²You may need to crank the engine several times before the system
starts to pump fuel from the tank to the engine.
²Your ªService Engine Soonº light may come on. For more information
on the ªService Engine Soonº light, refer to theInstrumentation
chapter.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a one-eighth turn
on/off feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the ªService Engine Soon/Check Engineº indicator comes on and stays
on when you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap and reinstall it
being careful to align the cap properly.
Maintenance and care
173

EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with applicable
exhaust emission standards. To make sure that the catalytic converter and
other emission control components continue to work properly:
²Use only unleaded fuel.
²Avoid running out of fuel.
²Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
²Have the items listed in your Scheduled Maintenance Guide performed
according to the specified schedule.
The scheduled maintenance items listed in the Scheduled Maintenance
Guide are essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the charging system warning light,Check Engine
indicator light or the temperature warning light, fluid leaks, strange
odors, smoke or loss of oil pressure, could indicate that the emission
control system is not working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle's emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Maintenance and care
178

Please consult your ªWarranty Guideº for complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your ªCheck Engine/Service Engine
Soonº light is on, refer to the description in theWarning Lights and
Chimessection of theInstrumentationchapter. Your vehicle may not
pass the I/M test with the ªCheck Engine/Service Engine Soonº light on.
If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
EXTERIOR BULBS
Replacing exterior bulbs
Check the operation of the following lamps frequently:
²Headlamps
²Foglamps
²High-mount brakelamp
²Brakelamps
²Parking lamps
²Turn signals
²License plate lamp
²Tail lamps
²Back-up lamps
Maintenance and care
179

FluidFord Part
NameApplication Capacity
Rear axle
lubricant
4Motorcraft SAE
75W140
Synthetic Rear
Axle LubricantAll
2.9-3.1L
(5.5-5.8 pints)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll
4.1L
(4.5 quarts)
1Ensure the correct automatic transmission fluid is used for a specific
application. Check the container to verify the fluid is MERCONt
approved. Transmission fluid requirements are indicated on the dipstick
handle. Refer to the Scheduled Maintenance Guide.
Do NOT use any non-approved automatic transmission fluid for an
application specifying MERCONt. Use of a non-approved fluid may cause
internal transmission component damage.
2Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick's normal operating range.
3Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
4Your vehicle's rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life.These lubricants are not to be checked or
changed unless a leak is suspected, service is required or the axle has
been submerged in water. The axle lubricant should be changed any time
the axle has been submerged in water. Add 118 ml (4 oz.) of additive
friction modifier C8AZ-19B546±A, Ford specification EST-M2C118±A for
complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
Capacities and specifications
193

theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
²Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle's operation.)
²Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
ORDERING ADDITIONAL OWNER'S LITERATURE
To order the publications in this portfolio in the United States:
Make checks payable to:
HELM, INCORPORATED
P.O. Box 07150
Detroit, Michigan 48207
For a free publication catalog, order toll free: 1-800-782-4356
Monday-Friday 8:00 a.m. - 6:00 p.m. EST,
for credit card holders only
To order the publications in this portfolio in Canada:
Make cheques payable to:
Ford Motor Company of Canada, Ltd.
Service Publications
P.O. Box 1580, Station B
Mississauga, Ontario, Canada L4Y 4G3
or order toll free: 1-800-387-4966
Monday-Friday 8:00 a.m. - 6:00 p.m. EST,
for credit card holder orders only
Customer assistance
210

Accessory delay ..........................61
Air bag supplemental restraint
system ..........................................89
and child safety seats ..............90
description ................................89
disposal ......................................93
indicator light ...........................92
passenger air bag .....................91
Air cleaner filter .......................164
Air conditioning
automatic temperature
control system ......40,41,42,43,45
auxiliary heater and air
conditioner ................................46
Air suspension ...........................109
warning light .............................10
Anti-theft system ........................66
Armrests ......................................76
Automatic transmission
driving an automatic
overdrive ...................112,113,114
Axle
refill capacities ........................191
Brakes ........................................105
anti-lock ............................105,106
anti-lock brake system (ABS)
warning light ...........................106
fluid, checking and adding ....153
shift interlock ..........................111
Break-in period .............................2
CD changer ..................33,35,36,37
Child safety seats
attaching with tether straps ....98
in rear seat ................................96
tether anchorage hardware .....99
Cleaning your vehicle ...............185
engine compartment ..............187
exterior ....................................186
exterior lamps .........................187
interior .....................................188
plastic parts ............................187
washing ....................................185waxing .....................................185
wheels ......................................186
wiper blades ............................188
Compass, electronic ....................57
calibration .................................59
set zone adjustment .................58
Console ........................................63
overhead ...............................55,56
rear ............................................64
Controls
power seat ............................76,77
Coolant ......................................156
checking and adding ..............155
refill capacities ........................156
Customer Assistance
Ford accessories for
your vehicle ..............206,207,208
Ford Extended Service Plan .200
Getting assistance outside the
U.S. and Canada .....................205
Getting roadside assistance ...199
Getting the service you need...201
Ordering additional owner's
literature .................................210
The Dispute Settlement
Board ..................202,203,204,205
Defrost
rear window ..............................19
Driveline universal joint and
slip yoke ....................................161
Driving under special
conditions ..................................118
sand .........................................117
snow and ice ...........................119
through water .........................117
Emission control system ..........178
Engine
coolant .....................................154
idle speed control ...................162
service points ..........................150
starting after a collision .........128
Engine block heater .................103
Index
212

Engine oil
checking and adding ..............152
dipstick ....................................150
specifications ...................150,152
Exhaust fumes ..........................103
Fail safe cooling ........................157
Floor mats ...................................64
Four-Wheel Drive vehicles ..10,114
control trac .............................115
description ..............................115
driving off road .......................117
electronic shift ............19,116,117
indicator light ...........................10
Fuel
choosing the right fuel ...........172
comparisons with EPA fuel
economy estimates .................177
detergent in fuel .....................173
filling your vehicle
with fuel ...........................170,173
quality ......................................172
running out of fuel .................173
safety information relating to
automotive fuels .....................170
Fuses ...................................129,130
Garage door opener ....................56
Gas mileage (see Fuel
economy) ..............174,175,176,177
Gauges .........................................11
battery voltage gauge ...............14
engine coolant temperature
gauge .........................................12
engine oil pressure gauge ........14
fuel gauge ..................................12
odometer ...................................13
speedometer .............................12
tachometer ................................13
trip odometer ............................13
GVWR
(Gross Vehicle Weight Rating)
calculating ...............................121
Hazard flashers .........................128Head
restraints .......74,77,78,79,80,81,82
Headlamps
aiming ......................................184
bulb specifications ..................184
high beam ..............................9,54
Heating ........................................38
heating and air
conditioning system ............38,40
Hood ..........................................149
Ignition .......................................196
Inspection/maintenance
(I/M) testing ..............................179
Instrument panel
cleaning ...................................188
Keyless entry system
locking and unlocking doors ....73
programming entry code .........72
Keys
positions of the ignition ...........48
Lamps
autolamp system .......................18
daytime running light ...............17
fog lamps ...................................17
headlamps .................................17
headlamps, flash to pass ..........55
instrument panel, dimming .....18
interior lamps .........................184
replacing
bulbs ............179,180,181,182,183
Lane change indicator
(see Turn signal) ........................48
Liftgate ........................................64
Lights, warning and indicator ......6
air bag ..........................................7
air suspension .........................110
anti-lock brakes (ABS) ..............8
anti-theft .....................................9
brake ............................................8
charging system ..........................9
door ajar ....................................10
engine oil pressure .....................9
Index
213