wheel FORD EXPEDITION 2002 1.G Service Manual

²Fuel economy may decrease with lower temperatures during the first
12±16 km (8±10 miles) of driving.
²Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
²Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
²Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
²Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of L/100 km (MPG)
expected on the vehicle under optimum conditions. Your fuel economy
may vary depending upon the method of operation and conditions.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
²Use only the specified fuel listed.
²Avoid running out of fuel.
²Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
²Have the items listed in your scheduled maintenance guide performed
according to the specified schedule.
The scheduled maintenance items listed in the scheduled maintenance
guide are essential to the life and performance of your vehicle and to its
emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
Maintenance and specifications
248

Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only Ford Premium Power Steering Fluid.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in
small amounts, continuously
checking the level until it reaches
the range between the MIN and
MAX lines. Be sure to put the cap
back on the reservoir.
MAX
MIN
MAX
MIN
Maintenance and specifications
250

Treadwear
The treadwear grade is a comparative rating based on the wear rate of
the tire when tested under controlled conditions on a specified
government test course. For example, a tire graded 150 would wear one
and one-half (1 1/2) times as well on the government course as a tire
graded 100. The relative performance of tires depends upon the actual
conditions of their use, however, and may depart significantly from the
norm due to variations in driving habits, service practices, and
differences in road characteristics and climate.
Traction AA A B C
The traction grades, from highest to lowest are AA, A, B, and C. The
grades represent the tire's ability to stop on wet pavement as measured
under controlled conditions on specified government test surfaces of
asphalt and concrete. A tire marked C may have poor traction
performance.
The traction grade assigned to this tire is based on
straight-ahead braking traction tests, and does not include
acceleration, cornering, hydroplaning or peak traction characteristics.
Temperature A B C
The temperature grades are A (the highest), B, and C, representing the
tire's resistance to the generation of heat and its ability to dissipate heat
when tested under controlled conditions on a specified indoor laboratory
test wheel. Sustained high temperature can cause the material of the tire
to degenerate and reduce tire life, and excessive temperature can lead to
sudden tire failure. The grade C corresponds to a level of performance
which all passenger car tires must meet under the Federal Motor Vehicle
Safety Standard No. 109. Grades B and A represent higher levels of
performance on the laboratory test wheel than the minimum required by
law.
The temperature grade for this tire is established for a tire that
is properly inflated and not overloaded. Excessive speed,
underinflation, or excessive loading, either separately or in
combination, can cause heat buildup and possible tire failure.
Maintenance and specifications
256

SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains.
Follow these guidelines when using snow tires and chains:
²Use only cable type chains offered by Ford as an accessory or
equivalent. SAE class ªSº or other conventional link type chains may
contact and cause damage to the vehicle's wheel house and/or body.
²Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
²Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
²If possible, avoid fully loading your vehicle.
²Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
²The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
²Do not exceed 48 km/h (30 mph) with tire chains on your vehicle.
MOTORCRAFT PART NUMBERS
Component 4.6L V8 engine 5.4L V8 engine
Air filter element FA-1634 FA-1634
Battery BTX-65-650 BTX-65-650
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Spark plugs* AWSF-32P AWSF-22W
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
Maintenance and specifications
259

ItemFord part
nameFord part
numberFord
specification
4x4 front wheel
bearings, 4x4
spindle needle
bearings, spindle
thrust bearings
& front drive
axle u-joint/slip
splineHigh
Temperature
4x4 Front Axle
& Wheel Bearing
GreaseE8TZ-19590-A ESA-M1C198-A
Automatic
transmission
(4R100)
1
Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R70W)
1
Motorcraft
MERCONtV
AT FXT-5-QM
MERCONtV
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Rear axle
2Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubeF1TZ-19580-B WSL-M2C192-A
Front axle
(4X4)Motorcraft SAE
75W-90
Premium 4x4
Front Axle
LubricantXY-75W90-TQL WSP-M2C201-A
Transfer case
(4X4)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Maintenance and specifications
264

VEHICLE DIMENSIONS
Vehicle dimensions 4x2 mm (in) 4x4 mm (in)
(1) Overall length 5 196.0
(204.6)5 196.0
(204.6)
(2) Vehicle width 2 000.0
(78.7)
12 000.0
(78.7)1
*width including
mirrors2 293
(90.3)2 293
(90.3)
*with optional
running boards2 071
(81.5)2 071
(81.5)
(3) Overall height
21 943.0
(76.5)1 992.0
(78.4)
(4) Wheelbase 3 023.0
(119.0)3 023.0
(119.0)
(5) Track - Front 1 661.0
(65.4)1 661.0
(65.4)
(5) Track - Rear 1 663.0
(65.5)1 663.0
(65.5)
1Vehicle width, including mirrors: 2 293.0 mm (90.3 in)
2Vehicle equipped with 16º tires and base suspension
Maintenance and specifications
266

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your vehicle
through your local authorized Ford, Lincoln, Mercury or Ford of Canada
dealer. These quality accessories have been specifically engineered to fulfill
your automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory is
made from high quality materials and meets or exceeds Ford's rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Ford accessory found to be defective in
factory-supplied materials or workmanship during the warranty period, as
well as any component damaged by the defective accessory. The accessory
will be warranted for whichever provides you the greatest benefit:
²12 months or 20 000 km (12 000 miles) (whichever occurs first), or
²The remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle's Limited Warranty Ð 3 years or 60 000 km (36 000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Styled wheel protector locks
Vehicle security systems
Comfort and convenience
Battery warmer
Cabin air filter
Cargo nets
Cargo organizers
Cargo storage box
Cargo trays
Carpeted cargo mat
Dash trim (wood grain)
Engine block heaters
Tire step
Accessories
269

Flat splash guards
Front end covers (full and sport)
Hood deflectors
Inside mirror with compass display
Inside mirror with compass and temperature display
Leather steering wheel
Locking gas cap
Molded splash guards
Molded vinyl floor mats
Moonroof deflector
Outside signal mirror (requires power mirrors)
Rear air deflectors
Side window air deflectors
Spare tire lock
Truck cover
Underbody security lighting
Carpeted floor mats
Wheels
Accessories
271

Child safety restraints ..............140
child safety belts ....................140
Child safety seats ......................141
attaching with
tether straps ...................146±147
in front seat ............................143
in rear seat ..............143, 145±146
Cleaning your vehicle
engine compartment ..............219
exterior ....................................223
instrument cluster lens ..........222
instrument panel ....................221
interior .....................................222
plastic parts ....................220±221
safety belts ..............................223
washing ....................................218
waxing .....................................218
wheels ......................................219
windows ..................................223
wiper blades ............................221
woodtone trim ........................223
Clock ......................................24, 35
Compass, electronic ..............74, 80
calibration .................................76
set zone adjustment .................75
Console ........................................92
overhead ........................71±72, 77
rear ............................................93
Controls
power seat ...............................110
Coolant
checking and adding ..............234
refill capacities ................237, 260
specifications ..................263, 265
Cruise control
(see Speed control) ....................83
Customer Assistance ................186Ford accessories
for your vehicle ......................224
Ford Extended
Service Plan ............................210
Getting assistance outside
the U.S. and Canada ..............214
Getting roadside assistance ...186
Getting the
service you need ....................208
Ordering additional
owner's literature ...................215
The Dispute
Settlement Board ...................211
Utilizing the Mediation/
Arbitration Program ...............214
D
Daytime running lamps
(see Lamps) ................................60
Defrost
rear window ..............................58
Dipstick
automatic
transmission fluid ...................252
engine oil .................................228
Doors
door ajar warning .....................13
lubricant specifications ..........263
Driveline universal joint
and slip yoke .............................254
Driving under special
conditions ..........................170, 173
sand .........................................172
snow and ice ...........................174
through water .................172, 176
Index
274

E
Emergencies, roadside
jump-starting ..........................202
Emission control system ..........248
Engine ................................265±266
check engine/
service engine soon light .........10
cleaning ...................................219
coolant .....................................234
fail-safe coolant ......................238
idle speed control ...................231
lubrication
specifications ..................263, 265
refill capacities ........................260
service points ..........................227
starting after a collision .........187
Engine block heater .................153
Engine oil ..................................228
change oil soon warning,
message center .......................228
checking and adding ..............228
dipstick ....................................228
filter, specifications ........230, 259
recommendations ...................230
refill capacities ........................260
specifications ..................263, 265
Exhaust fumes ..........................154
F
Fail safe cooling ........................238
Floor mats ...................................93
Fluid capacities .........................260
Foglamps .....................................59
Four-Wheel Drive
vehicles ................................14, 167
control trac .............................167description ..............................167
driving off road .......................169
electronic shift ........................168
indicator light ...........................14
preparing to
drive your vehicle ...................160
Fuel ............................................240
calculating fuel economy .......245
cap ...........................................242
capacity ...................................260
choosing the right fuel ...........243
comparisons with EPA fuel
economy estimates .................248
detergent in fuel .....................244
filling your vehicle
with fuel ..................240, 242, 245
filter, specifications ........244, 259
fuel pump shut-off switch .....187
gauge .........................................16
improving fuel economy ........245
low fuel warning light ..............12
octane rating ...........243, 265±266
quality ......................................243
running out of fuel .................244
safety information relating
to automotive fuels ................240
Fuses ..................................189±190
G
Garage door opener ..............72, 86
Gas cap (see Fuel cap) ............242
Gas mileage
(see Fuel economy) .................245
Gauges .........................................14
battery voltage gauge ...............16
engine coolant
temperature gauge ...................15
engine oil pressure gauge ........15
fuel gauge ..................................16
Index
275