service indicator FORD EXPEDITION 2002 1.G Owners Manual

Four wheel drive low (if equipped)
Illuminates when four-wheel drive
low is is engaged. If the light
continues to flash have the system
serviced.
Four wheel drive indicator (if equipped)
Illuminates when the four-wheel
drive is engaged. If the light
continues to flash have the system serviced.
Safety belt warning chime
Sounds to remind you to fasten your safety belts.
BeltMinder chime
Sounds intermittently to remind you to fasten your safety belts.
Supplemental restraint system (SRS) warning chime
Sounds when a malfunction in the supplemental restraint system (front
or side airbags) has been detected. Have the supplemental restraint
system inspected immediately.
Headlamps on warning chime
Sounds when the headlamps or parking lamps are on, the key is removed
from the ignition and the driver's door is opened.
Key-in-ignition warning chime
Sounds when the key is left in the ignition and the driver's door is opened.
GAUGES
LOW
RANGE
4x4
D
L
H
L
H
E
F
C
H
BRAKEPRND2CRUISE DOOR
AJAR
SELECT/RESET
4X4
LOW
RANGE
CK
SUSP THEFT
FUEL DOOR SERVICE
ENGINE
SOONLOW
FUEL
0MPHRPMX1000km/h
20406080
00
20
40
60
Instrument cluster
14

Engine coolant temperature gauge
Indicates the temperature of the
engine coolant. At normal operating
temperature, the needle remains
within the normal area (the area
between the ªHº and ªCº). If it
enters the red section, the engine is
overheating. Stop the vehicle as
soon as safely possible, switch off
the engine immediately and let the
engine cool. Refer toEngine
coolantin theMaintenance and
specificationschapter.
Never remove the coolant reservoir cap while the engine is
running or hot. Steam and scalding liquid from a hot cooling
system can burn you badly.
This gauge indicates the temperature of the engine coolant, not the
coolant level. If the coolant is not at its proper level the gauge indication
will not be accurate. If the gauge enters the red section, the oil
pressure/engine coolant andCheck Engine/Service Engine Soon
indicators illuminate, refer toWhat you should know about fail-safe
coolingin theMaintenance and specificationschapter.
Engine oil pressure gauge
Indicates engine oil pressure. At
normal operating temperature, the
needle will be in the normal range
(the area between the ªLº and ªHº);
if the needle goes below the normal
range, stop the vehicle as soon as
safely possible and switch off the
engine immediately. Check the oil
level. Add oil if needed (refer to
Engine oilin theMaintenance
and specificationschapter). If the oil level is correct, have your vehicle
checked at your dealership or by a qualified technician.
C
H
L
H
Instrument cluster
15

The air suspension shut-off switch is
located behind an access panel
underneath the passenger side
instrument panel.
On vehicles equipped with
Air Suspension, turn OFF
the Air Suspension switch prior to
jacking, hoisting or towing your
vehicle.
Normal vehicle operation does not
require any action by the driver.
Check air suspension indicator light
The warning and indicator light CK SUSP illuminates when the air
suspension switch is turned off or an air suspension system fault has
been detected.
If the light is illuminated while driving and the air suspension system
switch is not turned off, safely pull off the road at your earliest
convenience. Turn the ignition switch from 4 (On) to 3 (Off) and 4 (On)
again. If the warning light illuminates again, turn the air suspension
switch off and have the vehicle serviced by a dealer or qualified service
technician.
If the vehicle is loaded beyond the recommended maximum payload, the
CK SUSP light may illuminate. To correct this condition, remove or
redistribute the payload according to the recommended requirements
and follow the procedure outlined above.
TRACTION-LOK AXLE (IF EQUIPPED)
This axle provides added traction on slippery surfaces, particularly when
one wheel is on a poor traction surface. Under normal conditions, the
Traction-Lok axle functions like a standard rear axle.
Extended use of other than the manufacturer's specified size tires on a
Traction-Lok rear axle could result in a permanent reduction in
effectiveness. This loss of effectiveness does not affect normal driving
and should not be noticeable to the driver.
AIR SUSPENSION
SWITCH
INTERRUPTEUR DE
LA SUSPENSION
PNEUMATIQUE
OFF
Driving
159

4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the
engine oil level indicator (dipstick).
6. Wipe the indicator clean. Insert the indicator fully, then remove it
again.
²If the oil level isbetween the MIN and MAX marks,the oil level is
acceptable.DO NOT ADD OIL.
²If the oil level is below the MIN
mark, add enough oil to raise the
level within the MIN-MAX range.
²Oil levels above the MAX mark may cause engine damage. Some oil
must be removed from the engine by a service technician.
7. Put the indicator back in and ensure it is fully seated.
MAX MIN
Maintenance and specifications
229

that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
BATTERY
Your vehicle is equipped with a
Motorcraft maintenance-free battery
which normally does not require
additional water during its life of
service.
However, for severe usage or in high temperature climates, check the
battery electrolyte level. Refer to the scheduled maintenance guide for
the service interval schedules.
Keep the electrolyte level in each cell up to the ªlevel indicatorº.
Do not overfill the battery cells.
If the electrolyte level in the battery is low, you can add plain tap water
to the battery, as long as you do not use hard water (water with a high
mineral or alkali content). If possible, however, try to only fill the battery
cells with distilled water. If the battery needs water often, have the
charging system checked.
If your battery has a cover/shield, make sure it is reinstalled
after the battery has been cleaned or replaced.
For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
When the battery is disconnected or a new battery installed, the
transmission must learn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will fully update transmission operation to its optimum shift feel.
Maintenance and specifications
231

How fail-safe cooling works
If the engine begins to overheat:
²The engine coolant temperature
gauge will move to the red (hot)
area.
²The
and thesymbol
will illuminate.
²TheService Engine Soon
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
²The engine power will be limited.
²The air conditioning system will be disabled.
Continued operation will increase the engine temperature:
²The engine will completely shut down.
²Steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
C
H
Maintenance and specifications
239

The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
²Place approved fuel container on the ground.
²DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
²Keep the fuel pump nozzle in contact with the fuel container while
filling.
²DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the ªService Engine Soon/Check Engineº indicator comes on and stays
on after you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
Maintenance and specifications
242

more pronounced. If the problems persist, see your dealer or a qualified
service technician.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
Repairs to correct the effects of using an aftermarket product in your
fuel may not be covered by your warranty.
Many of the world's automakers
issued the World-wide Fuel Charter
that recommends gasoline
specifications to provide improved
performance and emission control
system protection for your vehicle.
Gasolines that meet the World-wide
Fuel Charter should be used when
available. Ask your fuel supplier
about gasolines that meet the
World-wide Fuel Charter. In Canada,
look for fuels that display theAuto Makers' Choiceylogo.
Cleaner air
Ford endorses the use of reformulated ªcleaner-burningº gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
²You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
²Your ªService Engine Soonº indicator may come on. For more
information on the ªService Engine Soonº indicator, refer to the
Instrument Clusterchapter.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Maintenance and specifications
244

Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only Ford Premium Power Steering Fluid.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in
small amounts, continuously
checking the level until it reaches
the range between the MIN and
MAX lines. Be sure to put the cap
back on the reservoir.
MAX
MIN
MAX
MIN
Maintenance and specifications
250

E
Emergencies, roadside
jump-starting ..........................202
Emission control system ..........248
Engine ................................265±266
check engine/
service engine soon light .........10
cleaning ...................................219
coolant .....................................234
fail-safe coolant ......................238
idle speed control ...................231
lubrication
specifications ..................263, 265
refill capacities ........................260
service points ..........................227
starting after a collision .........187
Engine block heater .................153
Engine oil ..................................228
change oil soon warning,
message center .......................228
checking and adding ..............228
dipstick ....................................228
filter, specifications ........230, 259
recommendations ...................230
refill capacities ........................260
specifications ..................263, 265
Exhaust fumes ..........................154
F
Fail safe cooling ........................238
Floor mats ...................................93
Fluid capacities .........................260
Foglamps .....................................59
Four-Wheel Drive
vehicles ................................14, 167
control trac .............................167description ..............................167
driving off road .......................169
electronic shift ........................168
indicator light ...........................14
preparing to
drive your vehicle ...................160
Fuel ............................................240
calculating fuel economy .......245
cap ...........................................242
capacity ...................................260
choosing the right fuel ...........243
comparisons with EPA fuel
economy estimates .................248
detergent in fuel .....................244
filling your vehicle
with fuel ..................240, 242, 245
filter, specifications ........244, 259
fuel pump shut-off switch .....187
gauge .........................................16
improving fuel economy ........245
low fuel warning light ..............12
octane rating ...........243, 265±266
quality ......................................243
running out of fuel .................244
safety information relating
to automotive fuels ................240
Fuses ..................................189±190
G
Garage door opener ..............72, 86
Gas cap (see Fuel cap) ............242
Gas mileage
(see Fuel economy) .................245
Gauges .........................................14
battery voltage gauge ...............16
engine coolant
temperature gauge ...................15
engine oil pressure gauge ........15
fuel gauge ..................................16
Index
275