suspension FORD EXPEDITION 2002 1.G Owners Manual

Air bag readiness
Illuminates to confirm that the air
bags (front or side) are operational.
If the light fails to illuminate,
continues to flash or remains on,
have the system serviced immediately.
Charging system
Illuminates when the battery is not
charging properly.
Check air suspension
Illuminates momentarily when the
ignition is turned to the ON position
and the engine is OFF. The light also
illuminates when the air suspension
switch is turned OFF or the air suspension system requires servicing.
For information on the air suspension system, refer to theDriving
chapter.
Low fuel
Illuminates when the fuel level in
the fuel tank is at, or near, empty
(refer toFuel gaugein this chapter
for more information).
Low washer fluid
Illuminates when the windshield
washer fluid is low.
Speed control
Illuminates when the speed control
is activated.
CK
SUSP
LOW
FUEL
Instrument cluster
12

The parking brake is not recommended to stop a moving vehicle.
However, if the normal brakes fail, the parking brake can be used to stop
your vehicle in an emergency. Since the parking brake applies only the
rear brakes, the vehicle's stopping distance will increase greatly and the
handling of your vehicle will be adversely affected.
Pull the release lever to release the
brake. Driving with the parking
brake on will cause the brakes to
wear out quickly and reduce fuel
economy.
STEERING
Your vehicle is equipped with power steering. Power steering uses energy
from the engine to help steer the vehicle.
To prevent damage to the power steering pump:
²Never hold the steering wheel to the extreme right or the extreme left
for more than a few seconds when the engine is running.
²Do not operate the vehicle with a low power steering pump fluid level
(below the MIN mark on the reservoir).
If the power steering system breaks down (or if the engine is turned
off), you can steer the vehicle manually, but it takes more effort.
If the steering wanders or pulls, the condition could be caused by any of
the following:
²underinflated tire(s) on any wheel(s)
²uneven vehicle loading
²high crown in center of road
²high crosswinds
²wheels out of alignment
²loose or worn suspension components
BRAKE
HOOD
Driving
157

Speed sensitive steering
The steering in your vehicle is speed sensitive. At high speeds, steering
assist will decrease to improve steering feel.
If the amount of effort required to steer your vehicle changes while
driving at a constant vehicle speed, have the power steering system
checked by your dealer or a qualified service technician.
AIR SUSPENSION SYSTEM (IF EQUIPPED)
The air suspension system is designed to improve ride, handling and
general vehicle performance for static, on and off-road driving conditions.
²The load leveling feature of the air suspension automatically keeps the
vehicle at a constant level if a load is added or removed from the
vehicle.
²The height adjustment feature automatically controls the vehicle
height over a range of approximately 5 cm (2 inches) based on vehicle
speed, ignition position and selection of two or four-wheel drive
modes.
²The air suspension automatically puts the vehicle at its lowest height
when ignition is OFF to provide easy entry and exit. Whenever a door
is opened (including the liftgate) the system memorizes and maintains
the height of the vehicle until all doors are closed or until vehicle
exceeds 16 km/h (10 mph).
²The air suspension system raises the vehicle to its normal ride
position when the ignition is turned on, all doors are closed and the
transmission is shifted into gear.
²In 4WD Low the air suspension system will not move to its lowest
height. In 4WD Low, the air suspension system raises the vehicle
above the normal ride height at speeds below 40 km/h (25 mph) to
improve ground clearance. In 4WD Low, do not exceed 56 km/h (35
mph).
²When the vehicle is in motion, the air suspension system will adjust
the vehicle's height according to ground clearance and speed to
maximize ride comfort.
²It is normal to occasionally hear a buzz or clicking from the vehicle's
air suspension system when the ignition is turned off. The system
stays energized for 40 minutes after the ignition is turned off to
compensate for any load changes made after the vehicle is parked.
Driving
158

The air suspension shut-off switch is
located behind an access panel
underneath the passenger side
instrument panel.
On vehicles equipped with
Air Suspension, turn OFF
the Air Suspension switch prior to
jacking, hoisting or towing your
vehicle.
Normal vehicle operation does not
require any action by the driver.
Check air suspension indicator light
The warning and indicator light CK SUSP illuminates when the air
suspension switch is turned off or an air suspension system fault has
been detected.
If the light is illuminated while driving and the air suspension system
switch is not turned off, safely pull off the road at your earliest
convenience. Turn the ignition switch from 4 (On) to 3 (Off) and 4 (On)
again. If the warning light illuminates again, turn the air suspension
switch off and have the vehicle serviced by a dealer or qualified service
technician.
If the vehicle is loaded beyond the recommended maximum payload, the
CK SUSP light may illuminate. To correct this condition, remove or
redistribute the payload according to the recommended requirements
and follow the procedure outlined above.
TRACTION-LOK AXLE (IF EQUIPPED)
This axle provides added traction on slippery surfaces, particularly when
one wheel is on a poor traction surface. Under normal conditions, the
Traction-Lok axle functions like a standard rear axle.
Extended use of other than the manufacturer's specified size tires on a
Traction-Lok rear axle could result in a permanent reduction in
effectiveness. This loss of effectiveness does not affect normal driving
and should not be noticeable to the driver.
AIR SUSPENSION
SWITCH
INTERRUPTEUR DE
LA SUSPENSION
PNEUMATIQUE
OFF
Driving
159

information on the operation of the anti-lock brake system.
Never drive with chains on the front tires of 4WD vehicles without also
putting them on the rear tires. This could cause the rear to slide and
swing around during braking.
Tires, Replacement Requirements
4WD vehicles are equipped with tires designed to provide for safe ride
and handling capability.
Do not use a size and type of tire and wheel other than that originally
provided by Ford because it can affect the safety and performance of
your vehicle, which could lead to loss of vehicle control or roll over and
serious injury. Make sure all tires and wheels on the vehicle are of the
same size, type, tread design, brand and load-carrying capacity. If you
have questions regarding tire replacement, see an authorized Ford or
Lincoln/Mercury dealer.
If you nevertheless decide to equip your 4WD for off-road use with tires
larger than what Ford recommends, you should not use these tires for
highway driving.
If you use any tire/wheel combination not recommended by Ford, it may
adversely affect vehicle handling and could cause steering, suspension,
axle or transfer case failure.
Do not useºaftermarket lift kitsº or other suspension modifications,
whether or not they are used with larger tires and wheels.
These ªaftermarket lift kitsº could adversely affect the vehicle's handling
characteristics, which could lead to loss of vehicle control or roll over
and serious injury.
Tires can be damaged during off-road use. For your safety, tires that are
damaged should not be used for highway driving because they are more
likely to blow out or fail.
You should carefully observe the recommended tire inflation pressure
found on the safety compliance certification label attached to the left
front door lock facing or door latch post pillar. Failure to follow tire
pressure recommendations can adversely affect the way your vehicle
handles. Do not exceed the Ford recommended pressure even if it is less
than the maximum pressure allowed for the tire.
Driving
175

Each day before you drive, check
your tires. If one looks lower than
the others, use a tire gauge to check
pressure of all tires, and adjust if
required. Check tire pressure with a
tire gauge every few weeks
(including spare). Safe operation
requires tires that are neither
underinflated nor overloaded.
Periodically inspect the tire treads and remove stones, nails, glass or
other objects that may be wedged in the tread grooves. Check for holes
or cuts that may permit air leakage from the tire and make necessary
repairs.
Inspect the tire side walls for cuts, bruises and other damage. If internal
damage to the tire is suspected, have the tire demounted and inspected
in case it needs to be repaired or replaced.
Maintenance and Modifications
The suspension and steering systems on your vehicle have been designed
and tested to provide both reasonably safe, predictable performance
whether loaded or empty and durable load carrying capability. For this
reason, Ford strongly recommends that you do not make modifications
such as adding or removing parts (such as lift kits or stabilizer bars) or
by using replacement parts not equivalent to the original factory
equipment.
Any modifications to a vehicle that raise the center of gravity can make
it more likely the vehicle will roll over as a result of a loss of control.
Ford recommends that caution be used with any vehicle equipped with a
high load or device (such as ladder racks or pickup box cover).
Failure to maintain your vehicle properly may void the warranty, increase
your repair cost, reduce vehicle performance and operational capabilities
and adversely affect driver and passenger safety. Frequent inspection of
vehicle chassis components is recommended if the vehicle is subjected to
heavy off-road usage.
DRIVING THROUGH WATER
Do not drive quickly through standing water, especially if the depth is
unknown. Traction or brake capability may be limited and if the ignition
Driving
176

TRAILER TOWING
Trailer towing with your vehicle may
require the use of a trailer tow
option package.
Trailer towing puts additional loads
on your vehicle's engine,
transmission, axle, brakes, tires, and
suspension. For your safety and to
maximize vehicle performance, be
sure to use the proper equipment
while towing.
Follow these guidelines to ensure safe towing procedure:
²Stay within your vehicle's load limits. If exceeded, cargo should be
removed from the trailer and/or the vehicle until all weights are within
specified limits.
²Thoroughly prepare your vehicle for towing. Refer toPreparing to
towin this chapter.
²Use extra caution when driving while trailer towing. Refer toDriving
while you towin this chapter.
²Service your vehicle more frequently if you tow a trailer. Refer to the
severe duty schedule in the scheduled maintenance guide.
²Do not tow a trailer until your vehicle has been driven at least 800 km
(500 miles).
²Refer to the instructions included with towing accessories for the
proper installation and adjustment specifications.
If your vehicle is equipped with the optional heavy duty trailer tow
wiring, it is pre-wired for trailer towing. An electrical connector is
provided under the instrument panel for installing a customer-supplied
electric brake controller. Another electrical connector is provided at the
hitch. This connector provides power to the trailer for taillamps, stop
and turn lamps, back up lamps, battery charge, electric brakes (when a
customer provided controller is installed) and ground. The kit included
with your vehicle provides you with adaptors to attach the brake
controller and convert the hitch connector for Class I trailer usage.
Driving
180

If your vehicle is not equipped with the factory heavy duty trailer tow
option, auxiliary coolers are recommended for the automatic
transmission system if you are planning on:
²traveling farther than 80 km (50 miles)
²towing in hilly terrain
²towing frequently
Hitches
Do not use hitches that clamp onto the vehicle's bumper or attach to the
axle. You must distribute the load in your trailer so that 10%±15% of the
total weight of the trailer is on the tongue.
Load equalizing hitch
When hooking up a trailer using a load equalizing hitch, always use the
following procedure:
1. Park the unloaded vehicle on a level surface. With the ignition on and
all doors closed, allow the vehicle to stand for several minutes so that it
can level.
2. Turn the air suspension (if equipped) control to OFF.
3. Measure the height of a reference point on the front and rear bumpers
at the center of the vehicle.
4. Attach the trailer to the vehicle and adjust the hitch equalizers so that
the front bumper height is within 0±13 mm (0.5 in) of the reference
point. After proper adjustment, the rear bumper should be no higher
than in Step 3.
5. Turn the air suspension (if equipped) control to ON.
Adjusting an equalizing hitch so the rear bumper of the vehicle
is lower or higher than it was unloaded will defeat the function
of the load equalizing hitch and may cause unpredictable handling.
Safety chains
Always connect the trailer's safety chains to the frame or hook retainers
of the vehicle hitch. To connect the trailer's safety chains, cross the
chains under the trailer tongue and allow slack for turning corners.
If you use a rental trailer, follow the instructions that the rental agency
gives to you.
Do not attach safety chains to the bumper.
Driving
182

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
5 15A Speed Control Module, Reverse Lamp, EVO
Module, Climate Mode Switch (Front
Blower Relay), Daytime Running Lamp
Relay, Reverse Sensing System, Autolock,
E/C Mirror
6 5A Cluster, Overhead Trip Computer, Compass,
Brake Shift Interlock Solenoid, Air
Suspension Module, GEM Module, EVO
Steering Sensor, Heated Mirror, Rear
Defroster, Reverse Sensing System
7 5A Aux A/C Blower Relay (via fuse 22)
8 5A Radio, Remote Entry Module, GEM Module
9 Ð Not Used
10 Ð Not Used
11 30A Front Washer Pump Relay, Wiper Run/Park
Relay, Wiper Hi/LO Relay, Windshield Wiper
Motor, Rear Washer Pump Relay
12 15A Air Suspension Switch
13 20A Stop Lamp Switch (Lamps), Turn/Hazard
Flasher, Speed Control Module
14 15A Rear Wipers, Running Board Lamps,
Battery Saver Relay, Interior Lamp Relay,
Accessory Delay Relay (Power Windows,
Moonroof, Flip Windows)
15 5A Stop Lamp Switch, (Speed Control, Brake
Shift Interlock, ABS, PCM Module Inputs,
Air Suspension Module, Autolock), GEM
Module
16 20A Headlamps (Hi Beams), Cluster (Hi Beam
Indicator)
17 10A Heated Mirrors, Heated Grid Switch
Indicator
18 5A Instrument Illumination (Dimmer Switch
Power)
19 Ð Not Used
Roadside emergencies
191

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
20 5A Audio, Air Suspension Module, GEM
Module, Memory Module
21 15A Starter Relay, Fuse 20, Transmission Range
Switch
22 10A Air Bag Module, Intelligent Passenger
Airbag Deactivation Module
23 10A Aux A/C, Heated Seats, Trailer Tow Battery
Charge, Turn/Hazard Flasher, 4x4 Clutch
Relay, Overhead Console, E/C Mirror, 4
Wheel Anti-Lock Brake System (4WABS)
Module
24 10A EATC Module, EATC Blower Relay, Climate
Control Switch Assembly, Feeds Fuse 7
25 Ð Not Used
26 10A Right Side Low Beam Headlamp
27 5A Foglamp Relay and Foglamp Indicator
28 10A Left Side Low Beam Headlamp
29 5A Autolamp Module, Transmission Overdrive
Control Switch
30 30A Passive Anti Theft Transceiver, Cluster,
Ignition Coils, Powertrain Control Module
Relay
31 10A Rear Integrated Control Panel (Audio), CD
Player
Relay 1 Ð Interior Lamp Relay
Relay 2 Ð Battery Saver Relay
Relay 3 Ð Rear Window Defroster Relay
Relay 4 Ð One Touch Down Window Relay
Relay 5 Ð ACC Delay Relay
Roadside emergencies
192