suspension FORD EXPEDITION 2002 1.G User Guide

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
104 30A** 4x4 Shift Motor & Clutch
105 40A** Climate Control Front Blower
106 Ð Not Used
107 Ð Not Used
108 30A** Trailer Tow Electric Brake
109 50A** Air Suspension Compressor
110 30A** Heated Seats
111 40A** Ignition Switch Battery Feed (Run/Start
Circuit)
112 30A** Drivers Power Seat, Adjustable Pedals,
Memory Module
113 40A** Ignition Switch Battery Feed (Run and
Accessory Circuits)
114 30A** Climate Control Auxiliary Blower
115 Ð Not Used
116 40A** Rear Window Defroster, Heated Mirrors
117 Ð Not Used
118 Ð Not Used
201 Ð Trailer Tow Park Lamp Relay
202 Ð Front Wiper Run/Park Relay
203 Ð Trailer Tow Backup Lamp Relay
204 Ð A/C Clutch Relay
205 Ð Rear Wiper Down
206 Ð Foglamp Relay
207 Ð Front Washer Pump Relay
208 Ð Rear Washer Pump Relay
209 Ð Rear Wiper Up
301 Ð Fuel Pump Relay
302 Ð Trailer Tow Battery Charge Relay
303 Ð Wiper Hi/Lo Relay
304 Ð Powertrain Control Module Relay
Roadside emergencies
195

Stowing the spare tire
1. Lay the tire on the ground with the outboard side facing up.
2. Install the retainer through the
wheel center and slide the wheel
under the vehicle.
3. Turn the spare handle clockwise
until the tire is raised to its original
position underneath the vehicle. The
spare handle ratchets when the tire
is raised to the stowed position. It
will not allow you to overtighten.
4. Remove tools from the guide tube and install access plug, if removed.
Tire change procedure
To prevent the vehicle from moving when you change a tire, be
sure the parking brake is set, then block (in both directions) the
wheel that is diagonally opposite (other side and end of the vehicle) to
the tire being changed.
If the vehicle slips off the jack, you or someone else could be
seriously injured.
On vehicles equipped with Air Suspension, turn OFF the Air
Suspension switch prior to jacking, hoisting or towing your
vehicle.
Refer to the instruction sheet (located behind the interior trim access
panel with the jack) for detailed tire change instructions.
Roadside emergencies
198

7. Turn OFF the air suspension
switch (if equipped).
8. Position the jack according to the
following guides and turn the jack
handle clockwise until the wheel is
completely off the ground.
When one of the rear
wheels is off the ground,
the transmission alone will not
prevent the vehicle from moving
or slipping off the jack, even if the
transmission is in P (Park). To
prevent the vehicle from moving
when you change the tire, be sure
that the parking brake is set and
the diagonally opposite wheel is
blocked. If the vehicle slips off the
jack, someone could be seriously
injured.
²Front (4x2)
AIR SUSPENSION
SWITCH
INTERRUPTEUR DE
LA SUSPENSION
PNEUMATIQUE
OFF
Roadside emergencies
200

12. Remove the jack and fully
tighten the lug nuts in the order
shown.
13. Put flat tire, jack and lug wrench
away. Make sure the jack is fastened
so it does not rattle when you drive.
14. Unblock the wheels.
15. Turn on the air suspension
switch (if equipped).
JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Batteries contain sulfuric acid which can burn skin, eyes, and
clothing, if contacted.
Do not attempt to push-start your vehicle. Automatic
transmissions do not have push-start capability; also, the
catalytic conveter may become damaged.
Preparing your vehicle
When the battery is disconnected or a new battery is installed, the
transmission must relearn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will not affect function or durability of the transmission. Over time, the
adaptive learning process will fully update transmission operation to its
optimum shift feel.
1.Use only a 12±volt supply to start your vehicle.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle's electrical system.
3. Park the booster vehicle close to the hood of the disabled vehicle
making sure the two vehiclesdo nottouch. Set the parking brake on
both vehicles and stay clear of the engine cooling fan and other moving
parts.
1
4 3
2 5
Roadside emergencies
202

WRECKER TOWING
If you need to have your vehicle towed, contact a professional towing
service or, if you are a member, your roadside assistance center.
It is recommended that your vehicle be towed with a wheel lift or flatbed
equipment. Do not tow with a slingbelt. Ford Motor Company has not
approved a slingbelt towing procedure.
If equipped with air suspension, the air suspension control must be
turned to the OFF position.
On 4x2 vehicles, it is acceptable to tow the vehicle with the front wheels
on the ground (without dollies) and the rear wheels off the ground.
On 4x4 vehicles, it is recommended that your vehicle be towed with a
wheel lift and dollies or flatbed equipment with all the wheels off the
ground.
If the vehicle is towed by other means or incorrectly, vehicle
damage may occur.
Ford Motor Company provides a towing manual for all authorized tow
truck operators. Have your tow truck operator refer to this manual for
proper hook-up and towing procedures for your vehicle.
Roadside emergencies
207

SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains.
Follow these guidelines when using snow tires and chains:
²Use only cable type chains offered by Ford as an accessory or
equivalent. SAE class ªSº or other conventional link type chains may
contact and cause damage to the vehicle's wheel house and/or body.
²Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
²Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
²If possible, avoid fully loading your vehicle.
²Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
²The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
²Do not exceed 48 km/h (30 mph) with tire chains on your vehicle.
MOTORCRAFT PART NUMBERS
Component 4.6L V8 engine 5.4L V8 engine
Air filter element FA-1634 FA-1634
Battery BTX-65-650 BTX-65-650
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Spark plugs* AWSF-32P AWSF-22W
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
Maintenance and specifications
259

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
OilAll 5.7L
(6.0 quarts)
Fuel tank N/A 4X2 with
standard
suspension98.6L
(26.0 gallons)
4X4 and 4X2
with rear load
level suspension113.6L
(30.0 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir
Transmission
fluid
1Motorcraft
MERCONtV
AT F4R70W 13.1L
(13.9 quarts)2
Motorcraft
MERCONtAT F4R100 (4x2) 15.0L
(15.9 quarts)2
4R100 (4x4) 15.5L
(16.4 quarts)2
Transfer case
fluidMotorcraft
MERCONtAT F4x4 vehicles 1.9L
(2.0 quarts)
Maintenance and specifications
260

VEHICLE DIMENSIONS
Vehicle dimensions 4x2 mm (in) 4x4 mm (in)
(1) Overall length 5 196.0
(204.6)5 196.0
(204.6)
(2) Vehicle width 2 000.0
(78.7)
12 000.0
(78.7)1
*width including
mirrors2 293
(90.3)2 293
(90.3)
*with optional
running boards2 071
(81.5)2 071
(81.5)
(3) Overall height
21 943.0
(76.5)1 992.0
(78.4)
(4) Wheelbase 3 023.0
(119.0)3 023.0
(119.0)
(5) Track - Front 1 661.0
(65.4)1 661.0
(65.4)
(5) Track - Rear 1 663.0
(65.5)1 663.0
(65.5)
1Vehicle width, including mirrors: 2 293.0 mm (90.3 in)
2Vehicle equipped with 16º tires and base suspension
Maintenance and specifications
266

A
Accessory delay ..........................80
Air bag supplemental
restraint system ........132±133, 137
and child safety seats ............135
description ......................133, 137
disposal ....................................140
driver air bag ..................135, 138
indicator light ...........12, 137, 139
operation .........................135, 138
passenger air bag ...........135, 138
side air bag ..............................137
Air cleaner filter ...............254, 259
Air conditioning ..........................50
auxiliary heater and air
conditioner ................................55
manual heating and air
conditioning system .................47
Air suspension ...........................158
description ..............................158
warning light .............................12
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................234
Anti-lock brake system
(see Brakes) ..............................155
Anti-theft system
warning light .............................13
Armrests ....................................110
Automatic transmission
driving an automatic
overdrive .................................162
fluid, adding ............................252
fluid, checking ........................252
fluid, refill capacities ..............260
fluid, specification ..................265Auxiliary power point .................78
Axle
lubricant specifications ..263, 265
refill capacities ........................260
traction lok ..............................159
B
Battery .......................................231
acid, treating emergencies .....231
charging system
warning light .............................12
jumping a disabled battery ....202
maintenance-free ....................231
replacement, specifications ...259
servicing ..................................231
voltage gauge ............................16
Belt minder ...............................128
Brakes ........................................154
anti-lock ...................................155
anti-lock brake system (ABS)
warning light .....................11, 156
brake warning light ..................11
fluid, checking and adding ....251
fluid, refill capacities ..............260
fluid, specifications .........263, 265
lubricant specifications ..263, 265
parking ....................................156
pedals (see Power
adjustable foot pedals) ............82
shift interlock ..........................161
Break-in period .............................5
C
Capacities for refilling fluids ....260
Cassette tape player ...................18
CD changer .................................42
Certification Label ....................268
Index
273

headlamps, flash to pass ..........60
instrument panel, dimming .....60
interior lamps ...............61±62, 64
replacing bulbs .......62, 64, 66±68
Lane change indicator
(see Turn signal) ........................61
Liftgate ........................................93
Lights, warning and indicator ....10
air bag ........................................12
air suspension .........................159
anti-lock brakes (ABS) ....11, 156
anti-theft ...................................13
brake ..........................................11
charging system ........................12
check coolant ............................13
cruise indicator .........................12
door ajar ....................................13
engine oil pressure ...................13
high beam .................................13
low fuel ......................................12
low washer fluid .......................12
safety belt .................................11
service engine soon ..................10
speed control ............................86
turn signal indicator .................13
Load limits .................................177
GAWR ......................................177
GVWR ......................................177
trailer towing ..........................177
Loading instructions .................179
Locks
autolock ...................................101
childproof ..................................95
doors ..........................................95
Lubricant specifications ...263, 265
Lumbar support, seats .............110M
Message center .....................74, 90
english/metric button ...............90
menu button .............................91
Mirrors .........................................71
automatic dimming rearview
mirror ........................................80
fold away ...................................82
heated ........................................81
programmable memory ..........100
side view mirrors (power) .......80
Moon roof ....................................73
Motorcraft parts ................244, 259
O
Octane rating ............................243
Odometer .....................................17
Oil (see Engine oil) ..................228
Overdrive .....................................92
P
Panic alarm feature, remote
entry system ................................98
Parking brake ............................156
Parts (see Motorcraft parts) ....259
Pedals (see Power
adjustable foot pedals) ...............82
Power distribution box
(see Fuses) ...............................193
Power door locks ................95, 101
Power steering ..................157±158
fluid, checking and adding ....250
fluid, refill capacity ................260
fluid, specifications .........263, 265
Index
277