brake FORD EXPEDITION 2003 2.G Repair Manual

3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 10°C (50°F).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 66°C-77°C (150°F-170°F) on a level surface. The normal
operating temperature can be reached after approximately 30 km (20
miles) of driving.
You can check the fluid without driving if the ambient temperature is
above 10°C (50°F). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (66°C-77°C
[150°F-170°F]).
The transmission fluid should be in
this range if at ambient temperature
(10°C-35°C [50°F-95°F]).
ADD COLD HOT DO NOT ADD
ADD COLD HOT DO NOT ADD
ADD COLD HOT DO NOT ADD
Maintenance and Specifications
292

Changing tires with TPMS
It is recommended that you always
have your tires serviced by a dealer
or qualified technician.Each tire is
equipped with a tire pressure
sensor mounted on the wheel
inside the tire behind the valve
stem. The tire pressure sensor
must be unbolted from the wheel prior to tire removal. The
sensor can be removed by loosening the nut at the valve stem.
Failure to remove the sensor may damage it.The rubber grommet
(washer) between the wheel and the tire pressure sensor needs to be
replaced when any tire is changed to minimize air leaks.
The tire pressure should be checked periodically (at least monthly) using
a tire gauge, refer toChecking the tire pressurein this chapter.
SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains.
Follow these guidelines when using snow tires and chains:
•Use only cable type chains or chains offered by Ford as an accessory
or equivalent. Other conventional link type chains may contact and
cause damage to the vehicle’s wheel house and/or body.
•Do not install chains on the front wheels. Chains on the front wheels
may interfere with suspension components.
•Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
•Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
•If possible, avoid fully loading your vehicle.
•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
Maintenance and Specifications
299

•Do not exceed 48 km/h (30 mph) with tire chains on your vehicle.
MOTORCRAFT PART NUMBERS
Component 4.6L V8 engine 5.4L V8 engine
Air filter element FA-1634 FA-1634
Battery BTX-65-650 BTX-65-650
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-238
Spark plugs* AWSF-32P AGSF-22WM
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W—20 Premium
Synthetic Blend
Motor OilAll 5.7L (6.0
quarts)
Fuel tank N/A All 106L (28.0
gallons)
Power steering
fluidMotorcraft MERCON
AT FAll Fill to line on
reservoir
Transmission
fluid
1Motorcraft
MERCONVATF4R70W 13.1L (13.9
quarts)2
Transfer case
fluidMotorcraft
MERCONAT F4x4 vehicles 1.9L (2.0
quarts)
Engine coolant
3Motorcraft Premium
Engine Coolant
(green-colored) or
Motorcraft Premium
Gold Engine Coolant
(yellow-colored)4.6L V8 engine
with 1 row
radiator21.8L (23.0
quarts)
Maintenance and Specifications
300

LUBRICANT SPECIFICATIONS
ItemFord part
nameFord part
numberFord
specification
Hinges, latches,
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
springMulti-Purpose
GreaseXG-4 or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinders,
swing-away
spare tire carrier
padlockPenetrating and
Lock LubricantMotorcaft XL-1 none
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Driveshaft, slip
spline, double
Cardan joint
center ballPremium Long
Life GreaseXG-1-K or
XG-1-C or
XG-1-TESA-M1C75-B
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Maintenance and Specifications
303

A
ABS (see Brakes) .....................195
Accessory delay ........................100
Air bag supplemental
restraint system ........168–169, 173
and child safety seats ............170
description ......................169, 173
disposal ....................................176
driver air bag ..................171, 174
indicator light ...........12, 172, 176
operation .........................171, 174
passenger air bag ...........171, 174
Air cleaner filter .......293–294, 300
Air conditioning ..........................72
auxiliary heater and air
conditioner ................................78
manual heating and air
conditioning system .................69
Air suspension
warning light .............................14
Antifreeze
(see Engine coolant) ................274
Anti-lock brake system
(see Brakes) ......................195–196
Armrests ....................................142
Audio system
(see Radio) ................19, 27, 37–38
Automatic transmission
driving an automatic
overdrive .................................203
fluid, adding ............................291
fluid, checking ........................291
fluid, refill capacities ..............300
fluid, specification ..................305
Auxiliary power point .................97Axle
lubricant
specifications ..................303, 305
refill capacities ........................300
B
Battery .......................................272
acid, treating emergencies .....272
charging system warning
light ............................................12
jumping a disabled battery ....241
maintenance-free ....................272
replacement, specifications ...300
servicing ..................................272
voltage gauge ............................16
BeltMinder .................................164
Brakes ........................................195
anti-lock ...........................195–196
anti-lock brake system
(ABS) warning light .........11, 196
brake warning light ..................11
fluid, checking and adding ....290
fluid, refill capacities ..............300
fluid, specifications .........303, 305
lubricant
specifications ..................303, 305
parking ....................................196
pedals (see Power
adjustable foot pedals) ..102, 125
shift interlock ..................202, 206
Break-in period .............................6
Bulbs ............................................86
C
Capacities for refilling fluids ....300
CD-6 disc .....................................38
CD-single premium ...............19, 27
Certification Label ....................307
Index
313

GVWR (Gross Vehicle
Weight Rating) ..........................219
calculating .......................219, 221
definition .................................219
driving with a heavy load ......219
location ....................................219
H
Hazard flashers .........................228
Headlamps ...................................81
aiming ........................................83
autolamp system .......................81
bulb specifications ....................86
daytime running lights .............82
flash to pass ..............................82
high beam ...........................13, 82
replacing bulbs .........................87
turning on and off ....................81
warning chime ..........................14
Heating
heating and air
conditioning system ...........69, 72
HomeLink universal
transceiver (see Garage
door opener) .............108–109, 111
Hood ..........................................266
I
Ignition ...............................191, 305
Infant seats
(see Safety seats) .....................180
Inspection/maintenance
(I/M) testing ..............................289
Instrument panel
cleaning ...................................262
cluster ........................................10
lighting up panel and
interior .......................................83J
Jack ............................................236
positioning ...............................236
storage .....................................236
Jump-starting your vehicle ......241
K
Keyless entry system
locking and unlocking
doors ........................................137
programming entry code .......135
Keys ...................................137–139
key in ignition chime ...............15
positions of the ignition .........191
L
Lamps
autolamp system .......................81
bulb replacement
specifications chart ..................86
cargo lamps ...............................83
daytime running light ...............82
fog lamps ...................................81
headlamps .................................81
headlamps, flash to pass ..........82
instrument panel, dimming .....83
interior lamps ...............84–85, 87
replacing bulbs ...................86–90
Lane change indicator
(see Turn signal) ........................84
Liftgate ..............................126, 130
Lights, warning and indicator ....10
AdvanceTrac .............................12
air bag ........................................12
anti-lock brakes (ABS) ....11, 196
brake ..........................................11
charging system ........................12
check coolant ............................13
Index
316

cruise indicator .........................13
door ajar ....................................13
engine oil pressure ...................13
high beam .................................13
low fuel ......................................12
low washer fluid .......................12
overdrive off ..............................14
safety belt .................................12
service engine soon ..................10
speed control ..........................106
turn signal indicator .................13
Limited-slip axle .......................198
Load limits .................................219
GAWR ......................................219
GVWR ......................................219
trailer towing ..........................219
Loading instructions .................221
Locks
childproof ................................128
doors ........................................128
Lubricant specifications ...303, 305
Lumbar support, seats .............143
M
Message center .........................114
english/metric button .............119
system check button ..............120
warning messages ...................120
Mirrors .........................................95
automatic dimming rearview
mirror ......................................100
fold away .................................102
heated ......................................101
programmable
memory ...........................131, 144
side view mirrors
(power) ...................................101
Moon roof ....................................96
Motorcraft parts ................284, 300O
Octane rating ............................283
Odometer .....................................17
Oil (see Engine oil) ..................269
Overdrive ...................................124
P
Panic alarm feature,
remote entry system ................130
Parking brake ............................196
Parts (see Motorcraft parts) ....300
Pedals (see Power
adjustable foot pedals) .............102
Power distribution box
(see Fuses) ...............................231
Power door locks ......................128
Power point .................................97
Power steering ..................197–198
fluid, checking and adding ....289
fluid, refill capacity ................300
fluid, specifications .........303, 305
Power Windows ...........................99
Preparing to drive your
vehicle ........................................198
R
Radio ..........................19, 27, 37–38
Radio reception ...........................56
Rear window defroster ...............80
Relays ........................................230
Remote entry system .......129–130
illuminated entry ....................133
locking/unlocking
doors ........................128–130, 135
Index
317