maintenance FORD EXPEDITION 2003 2.G Repair Manual

1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 4.6L V8 engine 5.4L V8 engine
Cubic inches 281 330
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-0.056 inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 9.37:1 9.0:1
VEHICLE DIMENSIONS
Vehicle dimensions 4x2 mm (in) 4x4 mm (in)
(1) Overall length 5228
(205.8)5228
(205.8)
(2) Vehicle width
(Body)2000
(78.7)2000
(78.7)
(2) Vehicle width
including mirrors2390
(94.1)2390
(94.1)
Maintenance and Specifications
305

Vehicle dimensions 4x2 mm (in) 4x4 mm (in)
(2) Vehicle width
with mirrors folded2029
(79.9)2029
(79.9)
(2) Vehicle width
with optional
running boards2074
(81.7)2074
(81.7)
(3) Overall height
(with roof rack)1971
(77.6)1966
(77.4)
(4) Wheelbase 3023
(119.0)3023
(119.0)
(5) Track - Front 1701
(67.0)1701
(67.0)
(5) Track - Rear 1708
(67.3)1708
(67.3)
1
4
Maintenance and Specifications
306

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver’s side.
Maintenance and Specifications
307

Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transmission.
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
308

A
ABS (see Brakes) .....................195
Accessory delay ........................100
Air bag supplemental
restraint system ........168–169, 173
and child safety seats ............170
description ......................169, 173
disposal ....................................176
driver air bag ..................171, 174
indicator light ...........12, 172, 176
operation .........................171, 174
passenger air bag ...........171, 174
Air cleaner filter .......293–294, 300
Air conditioning ..........................72
auxiliary heater and air
conditioner ................................78
manual heating and air
conditioning system .................69
Air suspension
warning light .............................14
Antifreeze
(see Engine coolant) ................274
Anti-lock brake system
(see Brakes) ......................195–196
Armrests ....................................142
Audio system
(see Radio) ................19, 27, 37–38
Automatic transmission
driving an automatic
overdrive .................................203
fluid, adding ............................291
fluid, checking ........................291
fluid, refill capacities ..............300
fluid, specification ..................305
Auxiliary power point .................97Axle
lubricant
specifications ..................303, 305
refill capacities ........................300
B
Battery .......................................272
acid, treating emergencies .....272
charging system warning
light ............................................12
jumping a disabled battery ....241
maintenance-free ....................272
replacement, specifications ...300
servicing ..................................272
voltage gauge ............................16
BeltMinder .................................164
Brakes ........................................195
anti-lock ...........................195–196
anti-lock brake system
(ABS) warning light .........11, 196
brake warning light ..................11
fluid, checking and adding ....290
fluid, refill capacities ..............300
fluid, specifications .........303, 305
lubricant
specifications ..................303, 305
parking ....................................196
pedals (see Power
adjustable foot pedals) ..102, 125
shift interlock ..................202, 206
Break-in period .............................6
Bulbs ............................................86
C
Capacities for refilling fluids ....300
CD-6 disc .....................................38
CD-single premium ...............19, 27
Certification Label ....................307
Index
313

GVWR (Gross Vehicle
Weight Rating) ..........................219
calculating .......................219, 221
definition .................................219
driving with a heavy load ......219
location ....................................219
H
Hazard flashers .........................228
Headlamps ...................................81
aiming ........................................83
autolamp system .......................81
bulb specifications ....................86
daytime running lights .............82
flash to pass ..............................82
high beam ...........................13, 82
replacing bulbs .........................87
turning on and off ....................81
warning chime ..........................14
Heating
heating and air
conditioning system ...........69, 72
HomeLink universal
transceiver (see Garage
door opener) .............108–109, 111
Hood ..........................................266
I
Ignition ...............................191, 305
Infant seats
(see Safety seats) .....................180
Inspection/maintenance
(I/M) testing ..............................289
Instrument panel
cleaning ...................................262
cluster ........................................10
lighting up panel and
interior .......................................83J
Jack ............................................236
positioning ...............................236
storage .....................................236
Jump-starting your vehicle ......241
K
Keyless entry system
locking and unlocking
doors ........................................137
programming entry code .......135
Keys ...................................137–139
key in ignition chime ...............15
positions of the ignition .........191
L
Lamps
autolamp system .......................81
bulb replacement
specifications chart ..................86
cargo lamps ...............................83
daytime running light ...............82
fog lamps ...................................81
headlamps .................................81
headlamps, flash to pass ..........82
instrument panel, dimming .....83
interior lamps ...............84–85, 87
replacing bulbs ...................86–90
Lane change indicator
(see Turn signal) ........................84
Liftgate ..............................126, 130
Lights, warning and indicator ....10
AdvanceTrac .............................12
air bag ........................................12
anti-lock brakes (ABS) ....11, 196
brake ..........................................11
charging system ........................12
check coolant ............................13
Index
316