maintenance FORD EXPEDITION 2004 2.G Owners Manual

Seating and Safety Restraints 145
Seating 145
Safety restraints 160
Air bags 174
Child restraints 182
Driving 197
Starting 197
Brakes 201
Air suspension 204
Transmission operation 210
Vehicle loading 229
Trailer towing 231
Roadside Emergencies 239
Getting roadside assistance 239
Hazard flasher switch 240
Fuel pump shut-off switch 240
Fuses and relays 242
Changing tires 253
Jump starting 258
Wrecker towing 264
Customer Assistance 266
Reporting safety defects (U.S. only) 274
Cleaning 275
Maintenance and Specifications 281
Engine compartment 283
Engine oil 285
Battery 288
Fuel information 296
Air filter(s) 310
Part numbers 325
Refill capacities 325
Lubricant specifications 328
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Table of Contents
2

SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,600 km (1,000 miles) of
new vehicle operation. Vary your speed to allow parts to adjust
themselves to other parts.
Drive your new vehicle at least 800 km (500 miles) before towing a
trailer.
Do not add friction modifier compounds or special break-in oils during
the first few thousand kilometers (miles) of operation, since these
additives may prevent piston ring seating. SeeEngine oilin the
Maintenance and specificationschapter for more information on oil
usage.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
5

WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have the
respective system inspected immediately.
Service engine soon:TheService
engine soonindicator light
illuminates when the ignition is first
turned to the ON position to check
the bulb. Solid illumination after the engine is started indicates the On
Board Diagnostics System (OBD-II) has detected a malfunction. Refer to
On board diagnostics (OBD-II)in theMaintenance and Specifications
chapter. If the light is blinking, engine misfire is occurring which could
damage your catalytic converter. Drive in a moderate fashion (avoid
heavy acceleration and deceleration) and have your vehicle serviced
immediately.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Brake system warning light:To
confirm the brake system warning
light is functional, it will
momentarily illuminate when the
ignition is turned to the ON position when the engine is not running, or
in a position between ON and START, or by applying the parking brake
SERVICE
ENGINE
SOON
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
Instrument Cluster
10

Low tire warning:Illuminates
when the low tire warning system is
enabled. If the light remains on
while driving, the tire pressure
should be checked, refer toLow
tire warningin theMaintenance and Specificationschapter. If this
light fails to illuminate when ignition is turned to ON, continues to flash
or remains on, have the system serviced immediately.
Warning Light display Customer Action
Warning light remains on•Check your tire pressure and
ensure your tires are properly
inflated.
•If your tires are inflated to the
manufacturers recommended air
pressure and the light remains on,
please have the system inspected
immediately by your servicing
dealership.
Warning light flashing (flashes
for 20 seconds either at start
up or while driving)•Your spare tire is in use. Repair the
road wheel to restore system function.
•If your tires are inflated to the
recommended air pressure, and your
spare tire is not in use, please have
the system inspected immediately by
your servicing dealership.
Low fuel:Illuminates when the fuel
level in the fuel tank is at or near
empty (refer toFuel gaugein this
chapter).
Low washer fluid (if equipped):
Illuminates when the windshield
washer fluid is low.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
12

Battery voltage gauge:Indicates
the battery voltage when the
ignition is in the ON position. If the
pointer moves and stays outside the
normal operating range (as
indicated by arrows), have the
vehicle’s electrical system checked
as soon as possible.
Engine oil pressure gauge:
Indicates engine oil pressure. The
needle should stay in the normal
operating range (between“L”and
“H”). If the needle falls below the
normal range, stop the vehicle, turn
off the engine and check the engine
oil level. Add oil if needed. If the oil
level is correct, have your vehicle
checked at your dealership or by a
qualified technician.
Fuel gauge:Indicates
approximately how much fuel is left
in the fuel tank (when the ignition
is in the ON position). The fuel
gauge may vary slightly when the
vehicle is in motion or on a grade.
Refer toFilling the tankin the
Maintenance and Specifications
chapter for more information.
The FUEL icon and arrow indicates
which side of the vehicle the fuel door is located.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
16

PRNDL ERROR NO BACKUP AID (if equipped).Displayed when the
transmission is in R (Reverse) and the Reverse Sensing System is
disabled. Refer toReverse Sensing Systemin this section to enable.
DOOR AJAR.Displayed when a door is not completely closed.
LIFTGATE OR LIFTGLASS AJAR.Displayed when the liftgate or
liftgate glass is not completely closed.
CHECK ENGINE TEMPERATURE.Displayed when the engine
coolant is overheating. Stop the vehicle as soon as safely possible, turn
off the engine and let it cool. Check the coolant and coolant level. Refer
toEngine coolantin theMaintenance and specificationschapter. If
the warning stays on or continues to come on, contact your dealer as
soon as safely possible.
REDUCED ENGINE POWER.Displayed when the engine is
overheating. Stop the vehicle as soon as safely possible, turn off the
engine. If the warning stays on or continues to come on, contact your
dealer as soon as safely possible.
STOP ENGINE SAFELY.Displayed when the engine is overheating.
Stop the vehicle as soon as safely possible, turn off the engine. If the
warning stays on or continues to come on, contact your dealer as soon as
safely possible.
WARNING-TIRE VERY LOW (if equipped).Displayed when one or
more tires have very low pressure. When this warning message is
displayed, a warning chime will sound reminding you to stop the vehicle
as soon as safely possible and check your tires for proper pressure, leaks
and damage. Refer toServicing your tiresin theMaintenance and
specificationschapter.
TIRE PRESSURE SYSTEM FAULT (if equipped).Displayed when a
tire pressure monitoring system is malfunctioning. If the warning stays
on or continues to come on, have the system checked by your dealer.
CHECK TIRE PRESSURE (if equipped).Displayed when any of the
tire pressures are low. Refer toChecking the tire pressurein the
Maintenance and specificationschapter.
TIRE PRESSURE SENSOR FAULT (if equipped).Displayed when a
tire pressure sensor is malfunctioning. If the warning stays on or
continues to come on, have the system checked by your dealer.
LOW FUEL LEVEL.Displayed as an early reminder of a low fuel
condition.
CHECK CHARGING SYSTEM.Displayed when the electrical system is
not maintaining proper voltage. If you are operating electrical accessories
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
127

when the engine is idling at a low speed, turn off as many of the
electrical loads as soon as possible. If the warning stays on or comes on
when the engine is operating at normal speeds, have the electrical
system checked as soon as possible.
LOW BRAKE FLUID LEVEL.Indicates the brake fluid level is low and
the brake system should be inspected immediately. Refer toChecking
and adding brake fluidin theMaintenance and specifications
chapter.
LOW OIL PRESSURE.Displayed when the engine oil pressure is low. If
this warning message is displayed, check the level of the engine oil.
Refer toEngine oilin theMaintenance and specificationschapter for
information about adding engine oil. If the oil level is OK and this
warning persists, shut down the engine immediately and contact your
dealership for service.
LOW WASHER FLUID LEVEL.Indicates the washer fluid reservoir is
less than one quarter full. Check the washer fluid level. Refer to
Windshield washer fluidin theMaintenance and specifications
chapter.
CHECK ADVTRAC (if equipped).Displayed when the AdvanceTrac

system is not operating properly. If this message is displayed on the
message center the AdvanceTrac
system may be partially operable. If
this warning stays on while the engine is running, contact your dealer for
service as soon as possible. For further information, refer to
AdvanceTrac
stability enhancement systemin theDrivingchapter.
CHECK AIR SUSPENSION (if equipped).Displayed when the air
suspension system is not operating properly. If this message is displayed
while driving, pull off the road as soon as safely possible. For more
information, refer toAir suspensionin theDrivingchapter.
AIR SUSPENSION SWITCHED OFF (if equipped).Displayed when
the air suspension switch is in the OFF position. For more information,
refer toAir suspensionin theDrivingchapter.
CHECK FUEL CAP.Displayed when the fuel filler cap is not properly
installed. Check the fuel filler cap for proper installation. Refer toFuel
filler capin theMaintenance and specificationschapter.
DATA ERR.These messages indicate improper operation of the vehicle
network communication between electronic modules.
•Fuel computer
•Charging system
•Door sensor
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
128

CLIMATE CONTROLLED SEATS (if equipped)
The controls for the climate controlled seats are located on the center
console.
To operate the climate controlled seats the engine must be running.
•Push the icon on the button to
activate cooled seats. A blue light
illuminates on the button. Push
the icon again to disengage.
•Push the icon on the button to
activate heated seats. A red light
illuminates on the button. Push
the icon again to disengage.
In heat mode:
•Rotate the thumbwheel to select
the desired heat level from 1
(MIN) to 5 (MAX).
In cool mode:
•Rotate the thumbwheel to select
the desired cooling level from 1
(MIN) to 5 (MAX). When setting1is selected, the seat(s) will provide
vent cooling only (same temperature as cabin air).
Allow five minutes for the temperature level to stabilize.
The climate controlled seats turn off after approximately 15 minutes in
heat mode and approximately 30 minutes in cool mode to minimize
unintended drain on the vehicle’s power supply.
Climate controlled seats air filter replacement
The climate controlled seat system includes an air filter that has to be
replaced periodically. Refer to theScheduled Maintenance Guidefor
more information.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Seating and Safety Restraints
149

Front safety belt usage sensors
The front safety belt usage sensors detect whether or not the driver and
front outboard passenger safety belts are fastened. This information
allows your Personal Safety System to tailor the air bag deployment and
safety belt pretensioner activation depending upon safety belt usage.
Refer toSafety Beltsection in this chapter.
Front safety belt pretensioners
The front outboard safety belt pretensioners are designed to tighten the
safety belts of the driver and front ouboard passenger firmly against the
occupant’s body during a collision. This maximizes the effectiveness of
the safety belts and helps properly position the occupant relative to the
air bag to improve protection. The safety belt pretensioners can be either
activated alone or, if the collision is of sufficient severity, together with
the air bags.
Front safety belt energy management retractors
The front outboard safety belt energy management retractors allow
webbing to be pulled out of the retractor in a gradual and controlled
manner in response to the occupant’s forward momentum. This helps
reduce the risk of force-related injuries to the occupant’s chest by
limiting the load on the occupant. Refer toSafety Beltsection in this
chapter.
Determining if the Personal Safety System is operational
The Personal Safety System uses a warning light in the instrument
cluster or a back-up tone to indicate the condition of the system. Refer
to theWarning Lightsection in theInstrument Clusterchapter.
Routine maintenance of the Personal Safety System is not required.
The Restraints Control Module (RCM) monitors its own internal circuits
and the circuits for the air bag supplemental restraints, crash sensor(s),
safety belt pretensioners, front safety belt buckle sensors, and the driver
seat position sensor. In addition, the RCM also monitors the restraints
warning light in the instrument cluster. A difficulty with the system is
indicated by one or more of the following:
•The warning light will either flash or stay lit.
•The warning light will not illuminate immediately after the ignition is
turned on.
•A series of five beeps will be heard. The tone pattern will repeat
periodically until the problem and warning light are repaired.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Seating and Safety Restraints
162

BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED if
the safety belt assembly“automatic locking retractor”feature or
any other safety belt function is not operating properly. In addition, all
safety belts should be checked for proper function. Failure to replace
the belt and retractor assembly could increase the risk of injury in
collisions.
Safety belt pretensioner
Your vehicle is equipped with safety belt pretensioners at the driver and
right front passenger seating positions.
The safety belt pretensioner removes some slack from the safety belt
system at the start of a crash. The safety belt pretensioner uses the
same crash sensor system as the front airbags and Safety Canopy

system. When the safety belt pretensioner deploys, the lap and shoulder
belt are tightened.
When the Safety Canopy
system and/or the front airbags are activated,
the safety belt pretensioners for the driver and right front passenger
seating positions will be activated when the respective seatbelt is
properly buckled.
The driver and the right front passenger seat belt system
(including retractors, buckles and height adjusters) must be
replaced if the vehicle is involved in a collision that results in
deployment of front air bags or Safety Canopy
and safety belt
pretensioners.
Refer to theSafety belt maintenancesection in this chapter.
2004 Expedition(exd)
Owners Guide (post-2002-fmt)
USA English(fus)
Seating and Safety Restraints
167