brake FORD EXPEDITION 2005 2.G Repair Manual

•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle scheduled maintenance guide.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (as much as 1
mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
•Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
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4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in
small amounts, continuously
checking the level until it reaches
the range between the MIN and
MAX lines. Be sure to put the cap
back on the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of your
brake system could be
compromised; seek service from
your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to yourScheduled Maintenance Guidefor scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
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working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 10°C (50°F).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 66°C-77°C (150°F-170°F) on a level surface. The normal
operating temperature can be reached after approximately 30 km
(20 miles) of driving.
You can check the fluid without driving if the ambient temperature is
above 10°C (50°F). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
ADD COLD HOT DO NOT ADD
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REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)
6
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)All 7.0 quarts (6.6
L)
Fuel tank N/A All 28.0 gallons
(106L)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transmission
fluid
1Motorcraft
MERCONV
AT F4R70/75 E 13.9 quarts
(13.1L)2
Transfer case
fluidMotorcraft
MERCONAT F4x4 vehicles 2.0 quarts
(1.9L)
Engine coolant
3Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)5.4L Base
Radiator without
aux rear heat19.4 quarts
(18.4L)
5.4L Heavy Duty
Trailer Tow
Radiator without
aux rear heat19.7 quarts
(18.6L)
5.4L Base
Radiator with
aux rear heat20.7 quarts
(19.6L)
5.4L Heavy Duty
Trailer Tow
Radiator with
aux rear heat20.9 quarts
(19.8L)
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2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
3Add the coolant type originally equipped in your vehicle.
4Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants are not to be checked
or changed unless a leak is suspected, service is required or the axle has
been submerged in water. The axle lubricant should be changed any time
the axle has been submerged in water.
Service refill capacities are determined by filling the rear axle 0.9 inch
(23mm) below the bottom of the filler hole.
5Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 (or equivalent)
for complete refill of Limited Slip axles. For complete refills, fill using the
Additive Friction Modifier first.
6Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord part
nameFord part
numberFord
specification
Hinges, latches,
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
springMulti-Purpose
GreaseXG-4 or XL-5 ESR-M1C159-A
or ESB-M1C93-B
Lock cylinders,
swing-away
spare tire carrier
padlockPenetrating and
Lock LubricantMotorcraft XL-1 none
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
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A
ABS (see Brakes) .....................259
Accessory delay ........................121
Air bag supplemental
restraint system ........189–190, 194
and child safety seats ............191
description ......................190, 194
disposal ....................................197
driver air bag ..................192, 195
indicator light .................193, 197
operation .........................192, 195
passenger air bag ...........192, 195
Air cleaner filter ...............349–350
Air conditioning ..........................96
auxiliary heater and air
conditioner ..............................100
Air suspension ...........................262
description ..............................262
Antifreeze (see
Engine coolant) ........................329
Anti-lock brake system
(see Brakes) ......................259–260
Armrests ....................................163
Audio system
(see Radio) ......................18, 28, 33
Automatic transmission
driving an automatic
overdrive .................................269
fluid, adding ............................346
fluid, checking ........................346
fluid, refill capacities ..............351
fluid, specification ..................356
Auxiliary power point ...............118
Axle
lubricant specifications ..353, 356
refill capacities ........................351
B
Battery .......................................327acid, treating emergencies .....327
jumping a disabled battery ....298
maintenance-free ....................327
replacement, specifications ...350
servicing ..................................327
BeltMinder .................................185
Brakes ........................................259
anti-lock ...........................259–260
anti-lock brake system
(ABS) warning light ...............260
fluid, checking and adding ....346
fluid, refill capacities ..............351
fluid, specifications .........353, 356
lubricant specifications ..353, 356
parking ....................................261
shift interlock ..........................268
Bulbs ..........................................106
C
Capacities for refilling fluids ....351
CD-single premium ...............18, 28
Cell phone use ..........................145
Certification Label ....................358
Changing a tire .........................220
Child safety restraints ..............198
child safety belts ....................198
Child safety seats ......................201
in front seat ............................202
in rear seat ......................202, 205
Cleaning your vehicle
engine compartment ..............316
instrument panel ....................318
interior .....................................318
plastic parts ............................317
safety belts ..............................318
washing ....................................315
waxing .....................................315
wheels ......................................316
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lighting up panel and
interior .....................................104
J
Jack ............................................220
positioning ...............................220
storage .....................................220
Jump-starting your vehicle ......298
K
Keyless entry system
programming entry code .......156
Keys ...................................157–159
positions of the ignition .........255
L
Lamps
autolamp system .....................102
bulb replacement
specifications chart ................107
daytime running light .............103
fog lamps .................................102
headlamps ...............................102
headlamps, flash to pass ........103
instrument panel, dimming ...104
interior lamps .........105–106, 108
replacing bulbs .......106, 108–111
Lane change indicator
(see Turn signal) ......................105
Liftgate ..............................146, 150
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........260
Limited-slip axle .......................264
Load limits .................................241
Loading instructions .................247Locks
childproof ................................149
doors ........................................148
Lubricant specifications ...353, 356
Lug nuts ....................................227
Lumbar support, seats .............163
M
Message center .........................134
english/metric button .............139
system check button ..............140
warning messages ...................140
Mirrors ...............................116, 121
automatic dimming rearview
mirror ......................................121
fold away .................................123
heated ......................................122
programmable memory ..151, 165
signal .......................................122
Moon roof ..................................117
Motorcraft parts ................339, 350
N
Navigation system .......................56
quick start .................................61
radio functions ..........................62
setting the clock .......................89
O
Octane rating ............................338
Oil (see Engine oil) ..................324
P
Panic alarm feature,
remote entry system ................151
Parking brake ............................261
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T
Tire Pressure Monitoring
System (TPMS)
Driving .....................................282
Maintenance and
Specifications ..........................236
Roadside Emergencies ...........220
Warning Displays ..............14, 140
Tires ...........................214–215, 220
alignment ................................234
care ..........................................233
changing ..................220–221, 223
checking the pressure ............217
inspecting and inflating .........216
label .........................................232
replacing ..................................219
rotating ....................................235
safety practices .......................234
sidewall information ...............228
snow tires and chains ............241
spare tire .................................220
terminology .............................215
tire grades ...............................215
treadwear ........................214, 233
Towing .......................................248
recreational towing .................254
trailer towing ..........................248
wrecker ....................................304
Transmission .............................268
brake-shift interlock (BSI) ....268fluid, checking and adding
(automatic) .............................346
fluid, refill capacities ..............351
lubricant specifications ..353, 356
Trunk .........................................150
Turn signal ................................105
V
Vehicle dimensions ...................356
Vehicle Identification Number
(VIN) ..........................................358
Vehicle loading ..........................241
Ventilating your vehicle ...........259
W
Warning lights (see Lights) .......10
Washer fluid ..............................324
Water, Driving through .............285
Windows
power .......................................120
rear wiper/washer ...................115
Windshield washer fluid and
wipers ........................................114
checking and adding fluid .....324
liftgate reservoir .....................324
replacing wiper blades ...........115
Wrecker towing .........................304
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