maintenance FORD EXPEDITION 2005 2.G Repair Manual

ItemFord part
nameFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle LubeXY-75W90–QFEHPmeets API GL-5
Transfer case
(4X4)Motorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to yourScheduled Maintenance Guideto determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
2Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent for
complete refill of Ford Limited Slip rear axles.
REVIEW COPY
2005 Expedition(exd), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
355

ENGINE DATA
Engine 5.4L V8 engine
Cubic inches 330
Required fuel 87 octane
Firing order 1-3-7-2-6-5-4-8
Ignition system Coil on plug
Spark plug gap 0.040–0.050 inch (1.02–1.28mm)
Compression ratio 9.85:1
VEHICLE DIMENSIONS
Vehicle dimensions 4x2 – inches (mm) 4x4 – inches (mm)
(1) Overall length 205.8 (5228) 205.8 (5228)
(2) Vehicle width
(Body)78.7 (2000) 78.7 (2000)
(2) Vehicle width
including mirrors92.4 (2392) 92.4 (2392)
(2) Vehicle width
with mirrors folded79.9 (2029) 79.9 (2029)
(2) Vehicle width
with optional
running boards81.7 (2074) 81.7 (2074)
(3) Overall height
(with roof rack)76.7 (1948) 76.6 (1944)
(4) Wheelbase 119.0 (3023) 119 (3023)
(5) Track - Front 67.0 (1701) 67.0 (1701)
(5) Track - Rear 67.3 (1708) 67.3 (1708)
REVIEW COPY
2005 Expedition(exd), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
356

1
4
REVIEW COPY
2005 Expedition(exd), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
357

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the structure by the trailing edge of
the driver’s door or the edge of the
driver’s door.
Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transmission.
XXXXXXXXXXXXXXXXX
REVIEW COPY
2005 Expedition(exd), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Maintenance and Specifications
358

A
ABS (see Brakes) .....................259
Accessory delay ........................121
Air bag supplemental
restraint system ........189–190, 194
and child safety seats ............191
description ......................190, 194
disposal ....................................197
driver air bag ..................192, 195
indicator light .................193, 197
operation .........................192, 195
passenger air bag ...........192, 195
Air cleaner filter ...............349–350
Air conditioning ..........................96
auxiliary heater and air
conditioner ..............................100
Air suspension ...........................262
description ..............................262
Antifreeze (see
Engine coolant) ........................329
Anti-lock brake system
(see Brakes) ......................259–260
Armrests ....................................163
Audio system
(see Radio) ......................18, 28, 33
Automatic transmission
driving an automatic
overdrive .................................269
fluid, adding ............................346
fluid, checking ........................346
fluid, refill capacities ..............351
fluid, specification ..................356
Auxiliary power point ...............118
Axle
lubricant specifications ..353, 356
refill capacities ........................351
B
Battery .......................................327acid, treating emergencies .....327
jumping a disabled battery ....298
maintenance-free ....................327
replacement, specifications ...350
servicing ..................................327
BeltMinder .................................185
Brakes ........................................259
anti-lock ...........................259–260
anti-lock brake system
(ABS) warning light ...............260
fluid, checking and adding ....346
fluid, refill capacities ..............351
fluid, specifications .........353, 356
lubricant specifications ..353, 356
parking ....................................261
shift interlock ..........................268
Bulbs ..........................................106
C
Capacities for refilling fluids ....351
CD-single premium ...............18, 28
Cell phone use ..........................145
Certification Label ....................358
Changing a tire .........................220
Child safety restraints ..............198
child safety belts ....................198
Child safety seats ......................201
in front seat ............................202
in rear seat ......................202, 205
Cleaning your vehicle
engine compartment ..............316
instrument panel ....................318
interior .....................................318
plastic parts ............................317
safety belts ..............................318
washing ....................................315
waxing .....................................315
wheels ......................................316
REVIEW COPY
2005 Expedition(exd), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Index
Index
362

recommendations ...................326
refill capacities ........................351
specifications ..................353, 356
Exhaust fumes ..........................258
F
Fail safe cooling ........................334
Floor mats .................................146
Fluid capacities .........................351
Foglamps ...................................102
Four-Wheel Drive vehicles .......275
control trac .............................275
description ..............................276
driving off road .......................278
electronic shift ........................277
indicator light .........................275
preparing to drive your
vehicle .....................................264
Fuel ............................................335
calculating fuel economy ......137,
339
cap ...........................................337
capacity ...................................351
choosing the right fuel ...........338
comparisons with EPA fuel
economy estimates .................342
detergent in fuel .....................339
filling your vehicle
with fuel ..................335, 337, 340
filter, specifications ........339, 350
fuel pump shut-off switch .....287
improving fuel economy ........339
octane rating ...................338, 356
quality ......................................339
running out of fuel .................339
safety information relating to
automotive fuels .....................335
Fuses ..................................288, 290G
Garage Door Opener (see
Homelink wireless control
system) ......................................128
Gas cap (see Fuel cap) ............337
Gas mileage (see
Fuel economy) ..........................339
Gauges .........................................14
H
Hazard flashers .........................287
Headlamps .................................102
aiming ......................................104
autolamp system .....................102
bulb specifications ..................107
daytime running lights ...........103
flash to pass ............................103
high beam ...............................103
replacing bulbs .......................108
turning on and off ..................102
Heating
heating and air
conditioning system ...........92, 96
Homelink wireless control
system ........................................128
Hood ..........................................322
I
Ignition ...............................255, 356
Infant seats (see
Safety seats) .............................201
Inspection/maintenance
(I/M) testing ..............................344
Instrument panel
cleaning ...................................318
cluster ........................................10
REVIEW COPY
2005 Expedition(exd), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Index
364

Parts (see Motorcraft parts) ....350
Pedals (see Power adjustable
foot pedals) ...............................123
Power adjustable foot pedals ...123
Power distribution box
(see Fuses) ...............................290
Power door locks ......................148
Power mirrors ...........................121
Power point ...............................118
Power steering ..........................262
fluid, checking and adding ....345
fluid, refill capacity ................351
fluid, specifications .........353, 356
Power Windows .........................120
Preparing to drive
your vehicle ...............................264
R
Radio ................................18, 28, 33
Rear window defroster .............101
Relays ........................................288
Remote entry system .......149, 151
illuminated entry ....................154
locking/unlocking doors .........150
opening the trunk ...................150
panic alarm .............................151
replacement/additional
transmitters .............................153
Reverse sensing system ...........272
Roadside assistance ..................286
S
Safety Belt Maintenance ..........189
Safety belts (see
Safety restraints) ......176, 179–183Safety Canopy ...........................194
Safety defects, reporting ..........314
Safety restraints ........176, 179–183
belt minder .............................185
extension assembly ................188
for adults .........................180–182
for children .....................197–198
lap belt ....................................183
safety belt maintenance .........189
warning light and
chime ...............................184–185
Safety seats for children ..........201
Seat belts (see
Safety restraints) ......................176
Seats ..........................................161
child safety seats ....................201
memory seat ...................151, 165
SecuriLock passive
anti-theft system ...............157–159
Servicing your vehicle ..............321
Setting the clock
AM/FM/In-dash 6 CD ................35
Snowplowing .................................7
Spare tire (see
Changing the Tire) ...................221
Spark plugs, specifications ......350,
356
Special notice
utility-type vehicles ....................7
Specification chart,
lubricants ...........................353, 356
Speed control ............................123
Starting your vehicle ........255–257
jump starting ..........................298
Steering wheel
controls ....................................126
tilting .......................................116
REVIEW COPY
2005 Expedition(exd), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Index
366

T
Tire Pressure Monitoring
System (TPMS)
Driving .....................................282
Maintenance and
Specifications ..........................236
Roadside Emergencies ...........220
Warning Displays ..............14, 140
Tires ...........................214–215, 220
alignment ................................234
care ..........................................233
changing ..................220–221, 223
checking the pressure ............217
inspecting and inflating .........216
label .........................................232
replacing ..................................219
rotating ....................................235
safety practices .......................234
sidewall information ...............228
snow tires and chains ............241
spare tire .................................220
terminology .............................215
tire grades ...............................215
treadwear ........................214, 233
Towing .......................................248
recreational towing .................254
trailer towing ..........................248
wrecker ....................................304
Transmission .............................268
brake-shift interlock (BSI) ....268fluid, checking and adding
(automatic) .............................346
fluid, refill capacities ..............351
lubricant specifications ..353, 356
Trunk .........................................150
Turn signal ................................105
V
Vehicle dimensions ...................356
Vehicle Identification Number
(VIN) ..........................................358
Vehicle loading ..........................241
Ventilating your vehicle ...........259
W
Warning lights (see Lights) .......10
Washer fluid ..............................324
Water, Driving through .............285
Windows
power .......................................120
rear wiper/washer ...................115
Windshield washer fluid and
wipers ........................................114
checking and adding fluid .....324
liftgate reservoir .....................324
replacing wiper blades ...........115
Wrecker towing .........................304
REVIEW COPY
2005 Expedition(exd), Owners Guide (post-2002-fmt)(own2002),
Market:USA_English(fus)
Index
367