fuel FORD EXPEDITION EL 2009 Repair Manual

EPA fuel economy estimates
Every new vehicle should have a window sticker containing EPA fuel
economy estimates. Contact your authorized dealer if the window sticker
is not supplied with your vehicle. The EPA fuel economy estimates
should be your guide for the fuel economy comparisons with other
vehicles. Your fuel economy may vary depending upon the method of
operation and conditions.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
• Use only the specified fuel listed.
• Avoid running out of fuel.
• Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
• Have the items listed in scheduled maintenance information
performed according to the specified schedule.
The scheduled maintenance items listed in scheduled maintenance
information are essential to the life and performance of your vehicle
and to its emissions system.
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
WARNING: Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
Illumination of the service engine soon indicator, charging system
warning light or the temperature warning light, fluid leaks, strange odors,
smoke or loss of engine power could indicate that the emission control
system is not working properly.
An improperly operating or damaged exhaust system may allow exhaust
to enter the vehicle. Have a damaged or improperly operating exhaust
system inspected and repaired immediately.
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WARNING: Exhaust leaks may result in entry of harmful and
potentially lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal also lists engine displacement.
Please consult your Warranty Guide/Customer Information Guide for
complete emission warranty information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). The OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When the service
engine soon indicator illuminates, the OBD-II system has detected
a malfunction. Temporary malfunctions may cause the service engine
soon indicator to illuminate. Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
3. The fuel fill inlet may not have been properly closed. See Easy Fuel™
“no cap” fuel system in this chapter.
4. Driving through deep water—the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly closing the fuel fill inlet or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, the service engine soon
indicator should stay off the next time the engine is started. A driving
cycle consists of a cold engine startup followed by mixed city/highway
driving. No additional vehicle service is required.
If the service engine soon indicator remains on, have your vehicle
serviced at the first available opportunity. Although some malfunctions
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detected by the OBD-II may not have symptoms that are apparent,
continued driving with the service engine soon indicator on can
result in increased emissions, lower fuel economy, reduced engine and
transmission smoothness, and lead to more costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if the service engine soon indicator is on or not working
properly (bulb is burned out), or if the OBD-II system has determined
that some of the emission control systems have not been properly
checked. In this case, the vehicle is considered not ready for I/M testing.
If the service engine soon indicator is on or the bulb does not
work, the vehicle may need to be serviced. Refer to the On board
diagnostics (OBD-II) description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the on position
for 15 seconds without cranking the engine. If the service engine
soon indicator blinks eight times, it means that the vehicle is not
ready for I/M testing; if the service engine soon indicator stays on
solid, it means that the vehicle is ready for I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by
20 minutes of stop-and-go driving with at least four 30-second idle
periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
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Note: Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 5.4L 3V V8 engine
Air filter element FA-1883
Battery BXT-65-650 or BXT-65-750 (if
equipped)
Fuel filter FG-1036 2
Oil filter FL-820-S
Spark plugs 1
1
For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance information for the appropriate intervals for
changing the spark plugs. 2
Long wheel base only
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part name Ford part number /
Ford specification
Brake fluid Between MIN and
MAX on reservoir Motorcraft High
Performance DOT 3
Motor Vehicle Brake
Fluid PM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Hinges, latches, striker
plates and rotors, seat
tracks, fuel filler door
hinge and spring — Multi-Purpose Grease XG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders — Motorcraft Penetrating
and Lock Lubricant XL-1 /
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Item Capacity Ford part name Ford part number /
Ford specification
Power steering fluid Fill between MIN
and MAX lines on
reservoir Motorcraft
MERCON
VATF XT-5-QM /
MERCON
V
Front axle fluid (4X4) 3.5 pints (1.7L) Motorcraft SAE 80W-90
Premium Rear Axle Lube XY-80W90-QL /
WSP-M2C197-A
Rear axle fluid
–Conventional
differential
(9.75 inch axle) 4.5 pints (2.13L)
Motorcraft SAE 75W-140
Synthetic Rear Axle
Lube
6XY-75W140-QL /
WSL-M2C192-A
Rear axle
fluid–Limited-slip
differential
(9.75 inch axle) 4.25 pints
(2.01L)
5Transfer case fluid
(4X4) 1.6-1.8 quarts
(1.5-1.7L) Motorcraft Transfer Case
Fluid XL–12 /
—
Windshield washer fluid 4.5 quarts (4.1L) Motorcraft Premium
Windshield Washer
Concentrate ZC-32-A /
WSB-M8B16-A2
Fuel tank (Standard) 28.0 gallons
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Item Capacity Ford part name Ford part number /
Ford specification
Fuel tank
(Expedition EL – U.S.
only) 33.5 gallons
(126.8L)
Fuel tank
(Expedition Max –
Canada only) 33.5 gallons
(126.8L)
1Add the coolant type originally equipped in your vehicle.
2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.
3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler.
4Automatic transmissions that require MERCON
LV should only use MERCON
LV fluid. Refer to
scheduled maintenance information to determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.
5Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent for complete refill of Ford
Limited Slip rear axles.
6Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is considered lubricated
for life. These lubricants are not to be checked or changed unless a leak is suspected, service is
required or the axle has been submerged in water. The axle lubricant should be changed any time
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ENGINE DATA
Engine 5.4L V8 engine
Cubic inches 330
Fuel 87 octane or (E-85)
Firing order 1-3-7-2-6-5-4-8
Ignition system Coil on plug
Spark plug gap 0.039–0.043 inch
(1.05 +/– 0.05mm)
Compression ratio 9.85:1
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Child safety seats - booster
seats ...........................................242
Cleaning your vehicle
engine compartment ..............357
instrument panel ....................358
interior .............................359–360
plastic parts ............................357
washing ....................................355
waxing .....................................356
wheels ......................................356
wiper blades ............................358
Clock adjust
6-CD in dash .............................34
AM/FM/CD .................................26
Compass, electronic ..................132
calibration ...............................133
set zone adjustment .......132, 148
Console ......................................110
overhead ..........................108–109
Controls
power seat ...............................188
steering column ......................123
Coolant
checking and adding ..............374
refill capacities ................378, 399
specifications ..........................399
Cruise control
(see Speed control) ..................120
Customer Assistance ................319
Ford Extended
Service Plan ............................352
Getting assistance outside the
U.S. and Canada .....................352
Getting roadside assistance ...319
Getting the service
you need .................................348
Ordering additional owner’s
literature .................................353 Utilizing the
Mediation/Arbitration
Program ...................................351
D
Daytime running lamps
(see Lamps) ................................95
Dipstick
automatic transmission
fluid ..........................................395
engine oil .................................369
Driving under special
conditions ..................304, 313, 316
sand .........................................315
snow and ice ...........................317
through water .................315, 318
DVD system .................................51
E
Electronic message
center .................................130, 140
Emergencies, roadside
jump-starting ..........................339
running out of fuel .........339, 386
Emission control system ..........391
Engine ................................403–404
cleaning ...................................357
coolant .....................................374
fail-safe cooling .......................379
idle speed control ...................372
lubrication specifications .......399
refill capacities ........................399
service points ..........................366
starting after a collision .........321
Engine block heater .................286
Engine oil ..................................369
change oil soon warning,
message center .......................369
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checking and adding ..............369
dipstick ....................................369
filter, specifications ........371, 398
recommendations ...................371
refill capacities ........................399
specifications ..........................399
Event data recording ....................7
Exhaust fumes ..........................286
F
Fail safe cooling ........................379
Family entertainment system ....51
Flexible Fuel Vehicle (FFV) ....380
Floor mats .................................154
Fluid capacities .........................399
Fog lamps ....................................95
Four-Wheel Drive vehicles .......309
control trac .............................309
description ..............................310
driving off road .......................311
indicator light .........................309
preparing to drive your
vehicle .....................................297
Fuel ............................................380
calculating fuel
economy ..................131, 142, 388
cap ...........................................383
capacity ...................................399
choosing the right fuel ...........385
comparisons with EPA fuel
economy estimates .................391
detergent in fuel .....................386
filler funnel .............................386
filling your vehicle
with fuel ..................380, 383, 388
filter, specifications ........380, 398 fuel pump shut-off switch .....321
improving fuel economy ........388
octane rating ...........385, 403–404
quality ..............................385–386
running out of fuel .........339, 386
safety information relating to
automotive fuels .....................380
Fuel - flex fuel vehicle
(FFV) .................................380, 385
Fuses ..................................322–323
G
Gas cap (see Fuel cap) ............383
Gas mileage
(see Fuel economy) .................388
Gauges .........................................17
H
Hazard flashers .........................320
Headlamps ...................................94
aiming ........................................96
autolamp system .......................94
bulb specifications ..................100
daytime running lights .............95
flash to pass ..............................95
high beam .................................95
replacing bulbs .......................101
turning on and off ....................94
Heating
heating and air conditioning
system .................................83–84
Homelink wireless control
system ........................................126
Hood ..........................................365
How to get going ........................20
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