fuel cap FORD EXPLORER 2004 3.G User Guide
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ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,600 km (1,000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3,000 km–5,000 km (2,000 miles-3,000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
•Use the same filling rate setting (low — medium — high) each time
the tank is filled.
•Allow no more than 2 automatic click-offs when filling.
•Always use fuel with the recommended octane rating.
•Use a known quality gasoline, preferably a national brand.
•Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
•Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
Filling the tank for FFV equipped vehicles
Your vehicle will operate on both unleaded gasoline with an octane rating
of 87, or E-85 fuel, or any mixture of these two. For best results it is
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Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the “Check Engine” light, charging system warning light
or the temperature warning light, fluid leaks, strange odors, smoke or
loss of engine power, could indicate that the emission control system is
not working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult yourWarranty Guidefor complete emission warranty
information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). This OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists the
service technician in properly servicing your vehicle. When theCheck
Engine/Service Engine Soonlight illuminates, the OBD-II system has
detected a malfunction. Temporary malfunctions may cause yourCheck
Engine/Service Engine Soonlight to illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been securely tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
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REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)
5
Motorcraft SAE
5W-30 Super
Premium Motor
Oil4.0L 4.7L (5.0
quarts)
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L 5.7L (6.0
quarts)
Fuel tank N/A All 85.2L (22.5
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill between the
MIN and MAX
lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONV
AT FAutomatic
transmissions12.0L (12.7
quarts)2
Transfer case Motorcraft
MERCONAT F4WD 1.4L (1.5
quarts)
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Fluid Ford Part
NameApplication Capacity
Engine coolant
3Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.0L SOHC V6
enginewithout
auxiliary climate
control15.4L (16.3
quarts)
4.0L SOHC V6
enginewith
auxiliary climate
control17.2L (18.2
quarts)
4.6L V8 engine
without
auxiliary climate
control17.6L (18.6
quarts)
4.6L V8 engine
withauxiliary
climate control19.0L (20.1
quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 vehicles 1.7L (1.8
quarts)
Rear axle
lubricantMotorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle LubricantConventional
Axle1.7L (3.5 pints)
Limited slip axle
41.5L (3.25 pints)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.0L (4.2
quarts)
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to your scheduled maintenance guide to determine
the correct service interval.
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2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be checked by a qualified
technician.
3Add the coolant type originally equipped in your vehicle.
4Limited Slip differentials must add 118ml (4 oz) of Additive Friction
Modifier XL—7 or equivalent to the rear axle whenever the axle has
been serviced.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayXG–4 or XL–5ESR-M1C159-A
or
ESB-M1C93–B
Hydraulic brake
fluid and Clutch
Fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A,
DOT 3
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coolant .....................................236
fail-safe coolant ......................240
idle speed control ...................234
lubrication
specifications ..................274, 276
refill capacities ........................272
service points ..................227–228
starting after a collision .........182
Engine block heater .................140
Engine oil ..................................229
checking and adding ..............229
dipstick ....................................229
filter, specifications ........233, 271
recommendations ...................233
refill capacities ........................272
specifications ..................274, 276
Exhaust fumes ..........................140
F
Fail safe cooling ........................240
Flexible Fuel Vehicle (FFV) ....242
Floor mats ...................................77
Fluid capacities .........................272
Foglamps .....................................37
Four-Wheel Drive vehicles .......153
driving off road ...............155, 163
indicator light .........................154
preparing to drive your
vehicle .....................................146
Fuel ............................................242
calculating fuel
economy
............................68, 248
cap ...........................................246
capacity ...................................272
choosing the right fuel ...........244
comparisons with EPA fuel
economy estimates .................251
detergent in fuel .....................246filling your vehicle
with fuel ..................242, 246, 248
filter, specifications ........247, 271
fuel pump shut-off
switch ......................................182
improving fuel economy ........248
octane rating ...........245, 276–277
quality ......................................245
running out of fuel .................246
safety information relating to
automotive fuels .....................242
Fuel - flex fuel vehicle
(FFV) .........................242, 244–245
Fuses ..................................183, 185
G
Garage door opener ....................50
Garage Door Opener
(see Homelink wireless control
system) ........................................60
Gas cap
(see Fuel cap) ...........................246
Gas mileage
(see Fuel economy) .................248
Gauges .........................................15
GAWR
(Gross Axle Weight Rating)
calculating ...............................174
GVWR
(Gross Vehicle Weight Rating)
calculating ...............................174
H
Hazard flashers .........................182
Head restraints ...........................94
Headlamps
aiming ........................................39
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Index
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Speed control ..............................54
Starting a flex fuel vehicle .......139
Starting your vehicle ........137, 139
jump starting ..........................203
Steering wheel
controls ......................................57
tilting .........................................47
T
Tilt steering wheel ......................47
Tire Pressure Monitoring
System (TPMS)
Driving .....................................158
Roadside Emergencies ...........194
Warning Displays ......................15
Tires ...................................194, 257
changing ..................194, 199, 202
replacing ..................................199
snow tires and chains ............271
spare tire .................195, 197–198
tire grades ...............................258
treadwear ................................257
Towing .......................................175
recreational towing .................180
trailer towing ..........................175
wrecker ....................................209
Transfer case
fluid checking .........................256
Transmission .............................147brake-shift interlock (BSI) ....147
fluid, checking and adding
(automatic) .............................255
fluid, refill capacities ..............272
lubricant
specifications ..................274, 276
Trunk ...........................................83
Turn signal ..................................40
V
Vehicle dimensions ...................277
Vehicle Identification Number
(VIN) ..........................................279
Vehicle loading ..........................171
Ventilating your vehicle ...........140
W
Warning lights (see Lights) .......10
Washer fluid ..............................229
Water, Driving through .............171
Windows
power .........................................52
rear wiper/washer .....................47
Windshield washer fluid and
wipers ..........................................46
checking and adding fluid .....229
liftgate reservoir .....................229
replacing wiper blades .............47
Wrecker towing .........................209
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Owners Guide (post-2002-fmt)
USA English(fus)
Index
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