service FORD EXPLORER 2004 3.G Manual PDF

2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be checked by a qualified
technician.
3Add the coolant type originally equipped in your vehicle.
4Limited Slip differentials must add 118ml (4 oz) of Additive Friction
Modifier XL—7 or equivalent to the rear axle whenever the axle has
been serviced.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayXG–4 or XL–5ESR-M1C159-A
or
ESB-M1C93–B
Hydraulic brake
fluid and Clutch
Fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A,
DOT 3
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
274

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(4X4)Motorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC—32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to your scheduled maintenance guide to determine
the correct service interval.
2Limited slip differentials must add 118 ml (4 oz) of Additive Friction
Modifier XL—7 or equivalent to the rear axle whenever the axle has
been serviced.
ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L V8 engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
276

For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
Compliance Certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems — such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use.
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Accessories
284

interior .....................................223
interior trim ............................222
plastic parts ............................222
safety belts ..............................223
washing ....................................219
waxing .....................................219
wheels ......................................220
wiper blades ............................222
Climate control
(see Air conditioning or
Heating) .......................................32
Clock adjust
6-CD in dash .............................25
AM/FM/CD .................................21
AM/FM/Tape/CD .......................29
Compass, electronic ....................64
calibration .................................65
set zone adjustment ...........64, 67
Console ........................................48
overhead ....................................49
rear ......................................49, 51
Controls
power seat .................................96
steering column ........................57
Coolant
checking and adding ..............236
refill capacities ................240, 272
specifications ..................274, 276
Cruise control
(see Speed control) ....................54
Customer Assistance ................181
Ford accessories for your
vehicle .....................................224
Ford Extended Service
Plan ..........................................212
Getting assistance outside the
U.S. and Canada .....................216
Getting roadside assistance ...181
Getting the service you
need .........................................210Ordering additional owner’s
literature .................................217
The Dispute Settlement
Board .......................................212
Utilizing the
Mediation/Arbitration
Program ...................................215
D
Daytime running lamps
(see Lamps) ................................37
Defrost
rear window ..............................36
Dipstick
automatic transmission
fluid ..........................................255
engine oil .................................229
Doors
lubricant specifications ..........274
Driveline universal joint and
slip yoke ....................................256
Driving under special
conditions ..151, 156, 160, 165, 167
sand .................................158, 166
snow and ice ...................161, 168
through water .........159, 167, 171
Dual automatic temperature
control (DATC) ...........................32
E
Electronic message center .........66
Emergencies, roadside
jump-starting ..........................203
Emergency Flashers .................182
Emission control system ..........251
Engine ................................276–277
cleaning ...................................220
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
286

coolant .....................................236
fail-safe coolant ......................240
idle speed control ...................234
lubrication
specifications ..................274, 276
refill capacities ........................272
service points ..................227–228
starting after a collision .........182
Engine block heater .................140
Engine oil ..................................229
checking and adding ..............229
dipstick ....................................229
filter, specifications ........233, 271
recommendations ...................233
refill capacities ........................272
specifications ..................274, 276
Exhaust fumes ..........................140
F
Fail safe cooling ........................240
Flexible Fuel Vehicle (FFV) ....242
Floor mats ...................................77
Fluid capacities .........................272
Foglamps .....................................37
Four-Wheel Drive vehicles .......153
driving off road ...............155, 163
indicator light .........................154
preparing to drive your
vehicle .....................................146
Fuel ............................................242
calculating fuel
economy
............................68, 248
cap ...........................................246
capacity ...................................272
choosing the right fuel ...........244
comparisons with EPA fuel
economy estimates .................251
detergent in fuel .....................246filling your vehicle
with fuel ..................242, 246, 248
filter, specifications ........247, 271
fuel pump shut-off
switch ......................................182
improving fuel economy ........248
octane rating ...........245, 276–277
quality ......................................245
running out of fuel .................246
safety information relating to
automotive fuels .....................242
Fuel - flex fuel vehicle
(FFV) .........................242, 244–245
Fuses ..................................183, 185
G
Garage door opener ....................50
Garage Door Opener
(see Homelink wireless control
system) ........................................60
Gas cap
(see Fuel cap) ...........................246
Gas mileage
(see Fuel economy) .................248
Gauges .........................................15
GAWR
(Gross Axle Weight Rating)
calculating ...............................174
GVWR
(Gross Vehicle Weight Rating)
calculating ...............................174
H
Hazard flashers .........................182
Head restraints ...........................94
Headlamps
aiming ........................................39
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
287