FORD EXPLORER 2005 3.G Owners Manual

Power distribution box
The power distribution box is
located in the engine compartment.
The power distribution box contains
high-current fuses that protect your
vehicle’s main electrical systems
from overloads.
Always disconnect the battery before servicing high current
fuses.
To reduce risk of electrical shock, always replace the cover to
the Power Distribution Box before reconnecting the battery or
refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and Specificationschapter.
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The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 60A** PJB #1
2 30A** BSM
3 — Not used
4 30A** Rear defrost
5 40A** Anti-lock Brake System (ABS)
pump
6 60A** Delayed accessory, Power
windows, Audio
7 20A** Power point #2
8 30A** 4x4 shift motor
9 20A** Power point #1
10 30A** ABS module (valves)
11 40A** Powertrain Control Module (PCM)
12 50A** Ignition relay, Starter relay
13 40A** Trailer tow battery charge, Trailer
tow turn signals
14 10A* Daytime Running Lamps (DRL)
(Canada)
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
15 15A* Memory (PCM/DEATC/Cluster),
Courtesy lamps
16 15A* Park lamps, Autolamp parklamps,
Front foglamps relay coil
17 5A* Two-speed 4x4 (relay coils)
18 20A* PCM with two-speed 4x4 clutch
19 20A** High beam relay
20 30A** Trailer electric brake module
21 30A** Front wiper motor
22 20A** Low beam, Autolamp
23 30A** Ignition switch, PCM diode
24 — Not used
25 15A* Brake on-off
26 20A* Fuel pump
27 20A* Trailer tow park lamps, Trailer
tow back-up
28 20A* Horn relay
29 60A** PJB #2
30 20A** Rear wiper motor
31 — Not used
32 — Not used
33 30A** Auxiliary blower motor
34 30A** Passenger power seat, Adjustable
pedals (non-memory)
35 — Not used
36 40A** Blower motor
37 15A* A/C clutch relay, Transmission
38 15A* HEGO, VMV, CMS, ESM, CVS
39 15A* Injectors, Fuel pump relay coil
40 15A* PCM power
41 15A* Coil on plug (4.6L engine only),
Ignition coil (4.0L engine only)
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
42 10A* Right low beam
43 10A* Left low beam
44 15A* Front foglamps
45 2A* Brake pressure switch
(non-AdvanceTrac vehicles)
46 20A* High beams
47 — Horn relay
48 — Fuel pump relay
49 — High beam relay
50 — Front foglamps relay
51 — DRL relay (Canada)
52 — A/C clutch relay
53 — Trailer tow right turn relay
54 — Trailer tow left turn relay
55 — Blower motor relay
56 — Starter relay
57 — PCM relay
58 — Ignition relay
59 — Not used
60 — PCM diode
61 — A/C clutch diode
62 30A CB Power windows circuit breaker
* Mini Fuses ** Cartridge Fuses
Rear relay box
The relay box is located on the rear passenger side quarter trim panel.
See your dealer or a certified technician for service of this relay box.
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The relays are coded as follows:
Fuse/Relay Location Description
Relay 14 Not used
Relay 15 Trailer tow back-up lamps
Relay 16 Not used
Relay 17 Not used
Relay 18 Not used
Relay 19 Trailer tow park lamps
Relay 20 Trailer tow battery charge
Relay 21 Not used
Relay 22 Not used
Relay 23 Not used
Diode 3 Not used
Diode 4 Not used
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Auxiliary relay box (Vehicles equipped with 4x4)
The relay box is located on the front
right fender well.
The relays are coded as follows:
Fuse/Relay Location Description
Relay 64 Two-speed 4x4 motor clockwise
Relay 65 Two-speed 4x4 motor counterclockwise
Relay 66 Open
JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Batteries contain sulfuric acid which can burn skin, eyes and
clothing, if contacted.
Do not attempt to push-start your vehicle. Automatic
transmissions do not have push-start capability; doing so may
damage the catalytic converter.
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Preparing your vehicle
When the battery is disconnected or a new battery is installed, the
transmission must relearn its shift strategy. As a result, the transmission
may have firm and/or soft shifts. This operation is considered normal and
will not affect function or durability of the transmission. Over time, the
adaptive learning process will fully update transmission operation.
1.Use only a 12–volt supply to start your vehicle.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle’s electrical system.
3. Park the booster vehicle close to the hood of the disabled vehicle
making sure the two vehiclesdo nottouch. Set the parking brake on
both vehicles and stay clear of the engine cooling fan and other moving
parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables. Ensure that vent caps are tight and level.
5. Turn the heater fan on in both vehicles to protect any electrical
surges. Turn all other accessories off.
Connecting the jumper cables
1. Connect the positive (+) jumper cable to the positive (+) terminal of
the discharged battery.
Note:In the illustrations,lightning boltsare used to designate the
assisting (boosting) battery.
+–+–
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2. Connect the other end of the positive (+) cable to the positive (+)
terminal of the assisting battery.
3. Connect the negative (-) cable to the negative (-) terminal of the
assisting battery.
+–+–
+–+–
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4. Make the final connection of the negative (-) cable to an exposed
metal part of the stalled vehicle’s engine, away from the battery and the
carburetor/fuel injection system.Do notuse fuel lines, engine rocker
covers or the intake manifold asgroundingpoints.
Do not connect the end of the second cable to the negative (-)
terminal of the battery to be jumped. A spark may cause an
explosion of the gases that surround the battery.
5. Ensure that the cables are clear of fan blades, belts, moving parts of
both engines, or any fuel delivery system parts.
Jump starting
1. Start the engine of the booster vehicle and run the engine at
moderately increased speed.
2. Start the engine of the disabled vehicle.
3. Once the disabled vehicle has been started, run both engines for an
additional three minutes before disconnecting the jumper cables.
+–+–
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Removing the jumper cables
Remove the jumper cables in the reverse order that they were
connected.
1. Remove the jumper cable from thegroundmetal surface.
2. Remove the jumper cable on the negative (-) connection of the
booster vehicle’s battery.
3. Remove the jumper cable from the positive (+) terminal of the booster
vehicle’s battery.
+–+–
+–+–
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