transmission FORD EXPLORER 2005 3.G Owner's Guide

When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift lever in P (Park), turn off all accessories and start
the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven to relearn the idle and fuel trim
strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must relearn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will not affect function or durability of the transmission. Over time the
adaptive learning process will fully update transmission operation to its
optimum shift feel.
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•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle scheduled maintenance guide.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
•Close windows for high speed driving.
Flex fuel (E-85) cruising range
Because E-85 fuel contains less energy per gallon than gasoline, you will
experience an increase in fuel consumption. You can expect your Miles
Per Gallon (MPG) and your driving range to decrease by about 30%
compared to gasoline operation.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of MPG (L/100 km)
expected on the vehicle under optimum conditions. Your fuel economy
may vary depending upon the method of operation and conditions.
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BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of your
brake system could be
compromised, seek service from your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
The automatic transmission does not have a transmission fluid dipstick.
Refer to yourScheduled Maintenance Guidefor scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, (i.e., if the transmission slips or shifts slowly) or if you
notice some sign of fluid leakage.
Transmission fluid should be checked and, if required, fluid
should be added by a qualified technician.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
CHANGING THE AIR FILTER ELEMENT
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
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Fluid Ford Part
NameApplication Capacity
Transmission
fluid
1Motorcraft
MERCONV
AT FAutomatic
transmissions12.7 quarts
(12.0L)2
Transfer case Motorcraft
MERCONAT F4WD 1.5 quarts
(1.4L)
Engine coolant
3Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.0L SOHC V6
enginewithout
auxiliary climate
control16.3 quarts
(15.4L)
4.0L SOHC V6
enginewith
auxiliary climate
control18.2 quarts
(17.2L)
4.6L V8 engine
without
auxiliary climate
control18.6 quarts
(17.6L)
4.6L V8 engine
withauxiliary
climate control20.1 quarts
(19.0L)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 vehicles 1.8 quarts
(1.7L)
Rear axle
lubricantMotorcraft SAE
75W-140
Synthetic Rear
Axle LubricantConventional
Axle3.5 pints (1.7L)
Limited slip axle
43.25 pints (1.5L)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.2 quarts
(4.0L)
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1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to yourScheduled Maintenance Guideto
determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be checked by a qualified
technician.
3Add the coolant type originally equipped in your vehicle.
4Limited Slip differentials must add 4 oz (118ml) of Additive Friction
Modifier XL-3 or equivalent to the rear axle whenever the axle has been
serviced.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification and the API
Certification mark.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only have the API Certification mark and meet the requirements
of Ford specification WSS-M2C929-A (4.0L) or WSS-M2C930-A (4.6L).
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayXG–4 or XL–5ESR-M1C159-A or
ESB-M1C93–B
Hydraulic brake
fluid and Clutch
Fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A,
DOT 3
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ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or XG-1-K ESA-M1C75-B
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA and
OR), VC-7-B (CA
and OR only)WSS- M97B51-A1
4.0L Engine oilMotorcraft SAE
5W30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C929-A
with API
Certification Mark
4.6L Engine oilMotorcraft SAE
5W20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO -5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-Awith
API Certification
Mark
Automatic
transmission
1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Power steering
fluidMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Rear axles75W-140 High
Performance
Synthetic Rear
Axle Lubricant
2
XY-75W140–QL WSL-M2C192_A
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(4X4)Motorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
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ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Transfer case
Front Output
Slip ShaftPremium
Long-Life
GreaseXG-1-C or XG-1-K ESA-M1C75-B
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC—32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to yourScheduled Maintenance Guideto
determine the correct service interval.
2Limited slip differentials must add 4 oz (118 ml) of Additive Friction
Modifier XL–3 or equivalent to the rear axle whenever the axle has been
serviced.
ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L V8 engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Ignition system EDIS EDIS
Spark plug gap 0.051–0.056 inch
(1.32–1.42mm)0.052–0.056 inch
(1.32–1.42 mm)
Compression ratio 9.7:1 9.4:1
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Vehicle identification number
The vehicle identification number
(VIN) is a 17 digit combination of
letters and numbers. The VIN is
attached to a metal tag and is
located on the driver side
instrument panel. The VIN number
is also found on the Certification
label. (Please note that in the
graphic XXXX is representative of
your vehicle identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
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A
Accessory delay ..........................69
AdvanceTrac ..............................206
Air bag supplemental restraint
system ................................135, 140
and child safety seats ............137
description ......................135, 140
disposal ....................................143
driver air bag ..................137, 141
indicator light .................139, 142
operation .........................137, 141
passenger air bag ...........137, 141
Air cleaner filter ...............299, 301
Air conditioning ..........................48
All Wheel Drive (AWD),
driving off road .........................226
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................280
Anti-lock brake system
(see Brakes) ..............................204
Audio system
(see Radio) ....18, 21, 25, 30, 34, 39
Automatic transmission
driving an automatic
overdrive .................................212
fluid, adding ............................299
fluid, checking ........................299
fluid, refill capacities ..............302
fluid, specification ..................306
Auxiliary power point .................67
Axle
lubricant specifications ..304, 306
refill capacities ........................302
B
Battery .......................................278acid, treating emergencies .....278
jumping a disabled battery ....246
maintenance-free ....................278
replacement, specifications ...301
servicing ..................................278
BeltMinder .................................131
Brakes ........................................203
anti-lock ...................................204
anti-lock brake system (ABS)
warning light ...........................204
fluid, checking and adding ....299
fluid, refill capacities ..............302
fluid, specifications .........304, 306
lubricant specifications ..304, 306
parking ....................................205
shift interlock ..........................210
C
Calculating load ........................193
Capacities for refilling fluids ....302
Cargo cover ...........................96–97
Cell phone use ............................64
Certification Label ....................308
Changing a tire .........................164
Child safety restraints ..............144
child safety belts ....................144
Child safety seats ......................146
attaching with tether straps ..150
in front seat ............................148
in rear seat ..............................148
Cleaning your vehicle
engine compartment ..............263
instrument panel ....................265
interior .....................................266
interior trim ............................265
plastic parts ............................264
safety belts ..............................266
washing ....................................262
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Index
313

waxing .....................................262
wheels ......................................263
wiper blades ............................265
Climate control (see Air
conditioning or Heating) ............48
Clock ............................................36
Clock adjust
6-CD in dash .................23, 32, 42
AM/FM/CD .................................18
AM/FM/Tape/CD .................27, 36
Compass, electronic ....................81
calibration .................................82
set zone adjustment ...........82, 84
Console ........................................64
overhead ..............................65–66
rear ............................................65
Controls
power seat ...............................114
steering column ........................74
Coolant
checking and adding ..............280
refill capacities ................284, 302
specifications ..................304, 306
Cruise control
(see Speed control) ....................71
Customer Assistance ................233
Ford accessories for your
vehicle .....................................267
Ford Extended Service
Plan ..........................................259
Getting assistance outside the
U.S. and Canada .....................260
Getting roadside assistance ...233
Getting the service you
need .........................................253
Ordering additional owner’s
literature .................................261
The Dispute Settlement
Board .......................................255Utilizing the
Mediation/Arbitration
Program ...................................259
D
Daytime running lamps
(see Lamps) ................................53
Defrost
rear window ..............................52
Dipstick
automatic transmission
fluid ..........................................299
engine oil .................................273
Doors
lubricant specifications ..........304
Driveline universal joint and
slip yoke ....................................301
Driving under special
conditions ..214, 220, 223, 227, 230
sand .................................222, 229
snow and ice ...................224, 231
through water .........223, 229, 232
Dual automatic temperature
control (DATC) ...........................48
DVD system .................................44
E
Electronic message center .........83
Emergencies, roadside
jump-starting ..........................246
Emergency Flashers .................234
Emission control system ..........296
Engine ................................306–307
cleaning ...................................263
coolant .....................................280
fail-safe coolant ......................285
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