brake FORD EXPLORER 2005 3.G Repair Manual

4.6L V8 engine
1. Engine coolant reservoir
2. Engine oil dipstick
3. Brake fluid reservoir
4. Power distribution box
5. Battery
6. Power steering fluid reservoir
7. Engine oil filler cap
8. Air filter assembly
9. Windshield washer fluid reservoir
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ENGINE OIL
Checking the engine oil
Refer to the scheduled maintenance guide for the appropriate intervals
for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil level indicator (dipstick).
•4.0L V6 engine
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When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift lever in P (Park), turn off all accessories and start
the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven to relearn the idle and fuel trim
strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must relearn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will not affect function or durability of the transmission. Over time the
adaptive learning process will fully update transmission operation to its
optimum shift feel.
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Keep a record for at least one month and record the type of driving (city
or highway). This will provide an accurate estimate of the vehicle’s fuel
economy under current driving conditions. Additionally, keeping records
during summer and winter will show how temperature impacts fuel
economy. In general, lower temperatures give lower fuel economy.
Driving style — good driving and fuel economy habits
Give consideration to the lists that follow and you may be able to change
a number of variables and improve your fuel economy.
Habits
•Smooth, moderate operation can yield up to 10% savings in fuel.
•Steady speeds without stopping will usually give the best fuel
economy.
•Idling for long periods of time (greater than one minute) may waste
fuel.
•Anticipate stopping; slowing down may eliminate the need to stop.
•Sudden or hard accelerations may reduce fuel economy.
•Slow down gradually.
•Driving at reasonable speeds (traveling at 55 mph [88 km/h] uses 15%
less fuel than traveling at 65 mph [105 km/h]).
•Revving the engine before turning it off may reduce fuel economy.
•Using the air conditioner or defroster may reduce fuel economy.
•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
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BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of your
brake system could be
compromised, seek service from your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
The automatic transmission does not have a transmission fluid dipstick.
Refer to yourScheduled Maintenance Guidefor scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, (i.e., if the transmission slips or shifts slowly) or if you
notice some sign of fluid leakage.
Transmission fluid should be checked and, if required, fluid
should be added by a qualified technician.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
CHANGING THE AIR FILTER ELEMENT
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
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2For spark plug replacement, see your dealer or a qualified service
technician. Refer to theScheduled Maintenance Guidefor the
appropriate intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)
5
Motorcraft SAE
5W-30 Super
Premium Motor
Oil4.0L 5.0 quarts
(4.7L)
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L 6.0 quarts
(5.7L)
Fuel tank N/A All 22.5 gallons
(85.2L)
Power steering
fluidMotorcraft
MERCONAT FAll Fill between the
MIN and MAX
lines on
reservoir
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1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to yourScheduled Maintenance Guideto
determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be checked by a qualified
technician.
3Add the coolant type originally equipped in your vehicle.
4Limited Slip differentials must add 4 oz (118ml) of Additive Friction
Modifier XL-3 or equivalent to the rear axle whenever the axle has been
serviced.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification and the API
Certification mark.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only have the API Certification mark and meet the requirements
of Ford specification WSS-M2C929-A (4.0L) or WSS-M2C930-A (4.6L).
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayXG–4 or XL–5ESR-M1C159-A or
ESB-M1C93–B
Hydraulic brake
fluid and Clutch
Fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A,
DOT 3
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Vehicle identification number
The vehicle identification number
(VIN) is a 17 digit combination of
letters and numbers. The VIN is
attached to a metal tag and is
located on the driver side
instrument panel. The VIN number
is also found on the Certification
label. (Please note that in the
graphic XXXX is representative of
your vehicle identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
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A
Accessory delay ..........................69
AdvanceTrac ..............................206
Air bag supplemental restraint
system ................................135, 140
and child safety seats ............137
description ......................135, 140
disposal ....................................143
driver air bag ..................137, 141
indicator light .................139, 142
operation .........................137, 141
passenger air bag ...........137, 141
Air cleaner filter ...............299, 301
Air conditioning ..........................48
All Wheel Drive (AWD),
driving off road .........................226
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................280
Anti-lock brake system
(see Brakes) ..............................204
Audio system
(see Radio) ....18, 21, 25, 30, 34, 39
Automatic transmission
driving an automatic
overdrive .................................212
fluid, adding ............................299
fluid, checking ........................299
fluid, refill capacities ..............302
fluid, specification ..................306
Auxiliary power point .................67
Axle
lubricant specifications ..304, 306
refill capacities ........................302
B
Battery .......................................278acid, treating emergencies .....278
jumping a disabled battery ....246
maintenance-free ....................278
replacement, specifications ...301
servicing ..................................278
BeltMinder .................................131
Brakes ........................................203
anti-lock ...................................204
anti-lock brake system (ABS)
warning light ...........................204
fluid, checking and adding ....299
fluid, refill capacities ..............302
fluid, specifications .........304, 306
lubricant specifications ..304, 306
parking ....................................205
shift interlock ..........................210
C
Calculating load ........................193
Capacities for refilling fluids ....302
Cargo cover ...........................96–97
Cell phone use ............................64
Certification Label ....................308
Changing a tire .........................164
Child safety restraints ..............144
child safety belts ....................144
Child safety seats ......................146
attaching with tether straps ..150
in front seat ............................148
in rear seat ..............................148
Cleaning your vehicle
engine compartment ..............263
instrument panel ....................265
interior .....................................266
interior trim ............................265
plastic parts ............................264
safety belts ..............................266
washing ....................................262
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Index
313

Heating
heating and air conditioning
system .................................46, 48
Homelink wireless control
system ..........................................77
Hood ..........................................269
I
Ignition .......................200, 306–307
Infant seats
(see Safety seats) .....................146
Inspection/maintenance (I/M)
testing ........................................297
Instrument panel
cleaning ...................................265
cluster ........................................10
J
Jack ....................................164, 167
positioning .......................164, 169
storage .....................164, 166–167
Jump-starting your vehicle ......246
K
Keyless entry system ...............105
autolock ...................................107
Keys
positions of the ignition .........200
L
Lamps
bulb replacement
specifications chart ..................57
daytime running light ...............53
fog lamps ...................................53
interior lamps ...........................56Liftgate ................................95, 102
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........204
Limited-slip axle .......................217
Load limits .................................187
Loading instructions .................193
Locks
autolock ...................................107
childproof ................................100
doors ..........................................99
Lubricant specifications ...304, 306
Lug nuts ....................................172
Luggage rack ...............................97
Lumbar support,
seats ...........................114, 116–117
M
Message center ...........................83
english/metric button ...............89
system check button ................89
warning messages .....................90
Mirrors ...................................67, 70
automatic dimming rearview
mirror ........................................70
fold away ...................................70
heated ........................................70
side view mirrors (power) .......69
Moon roof ....................................76
Motorcraft parts ................292, 301
O
Octane rating ............................289
Oil (see Engine oil) ..................273
P
Parking brake ............................205
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Index
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