engine FORD EXPLORER 2006 4.G Owners Manual

TRANSFER CASE FLUID (IF EQUIPPED)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Add only enough fluid through
the filler opening so that the fluid
level is at the bottom of the
opening.
Use only fluid that meets Ford specifications. Refer toLubricant
specificationsin this chapter.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
If the original universal joints are replaced with universal joints equipped
with grease fittings, lubrication will be necessary.
Note: Your vehicle's driveshaft is balanced. If undercoating the vehicle,
protect the driveshaft and universal joints to prevent overspray of any
undercoating material.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Maintenance and Specifications
306

Changing the air filter element
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing and cover. This could cause
filter damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the air filter housing cover and secure the clamps.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be voided for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L 3V V8 engine
Air filter element FA-1695 FA-1780
Fuel filter 2C5E-9155-BB 2C5E-9155-BB
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Maintenance and Specifications
307

Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be void
for any damage to the engine if such spark plugs are not used.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)
5
Motorcraft SAE
5W-30 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-30 Super
Premium Motor
Oil (Canada)4.0L engine 5.0 quarts
(4.7L)
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L engine 6.0 quarts
(5.7L)
Fuel tank N/A All 22.5 gallons
(85.2L)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill between the
MIN and MAX
lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONtV
AT FAutomatic
transmission
(5R55S)13.0 quarts
(12.3L)2
Maintenance and Specifications
308

Fluid Ford Part
NameApplication Capacity
Transmission
fluid
1Motorcraft
MERCONtSP
AT FAutomatic
transmission
(6R60)11.2 quarts
(10.6L)2
Transfer case Motorcraft
MERCONtAT F4WD 1.5 quarts
(1.4L)
Engine coolant
3Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.0L V6 engine
without
auxiliary climate
control12.2 quarts
(11.5L)
4.0L V6 engine
withauxiliary
climate control13.9 quarts
(13.2L)
4.6L V8 engine
without
auxiliary climate
control13.9 quarts
(13.2L)
4.6L V8 engine
withauxiliary
climate control15.7 quarts
(14.9L)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4WD 2.7 pints (1.3L)
Rear axle
lubricantMotorcraft
75W-140 High
Performance
Synthetic Rear
Axle LubricantAll 3.5 pints (1.7L)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.2 quarts
(4.0L)
1Ensure the correct automatic transmission fluid is used. MERCONt,
MERCONtV and MERCONtSP are not interchangeable. DO NOT mix
MERCONt, MERCONtV and MERCONtSP. Use of dual usage fluids in
Maintenance and Specifications
309

an automatic transmission application requiring MERCONtSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage. Refer to your
scheduled maintenance informationto determine the correct service
interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be checked by a qualified
technician.
3Add the coolant type originally equipped in your vehicle.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only have the API Certification mark and meet the requirements
of Ford specification WSS-M2C929-A (4.0L) or WSS-M2C930-A (4.6L).
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Brake fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
GreaseXG±4 or XL±5 ESB-M1C93±B
Door
weatherstripsSilicone Spray
LubricantXL-6 ESR-M13P4-A
Lock cylindersMotorcraft
Penetrating and
Lock LubricantXL-1 n one
Maintenance and Specifications
310

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C ESA-M1C75-B
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA, OR
and NM),
VC-7-B (CA, OR
and NM)WSS-
M97B51-A1
Engine oil
(4.0L)Motorcraft SAE
5W-30 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-30 Super
Premium Motor
Oil (Canada)
XO-5W30-QSP
(US)
CXO-5W30-LSP12
(Canada)WSS-M2C929-A
with API
Certification
Mark
Engine oil
(4.6L)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO -5W20-QSP
(US)
CXO-5W20±LSP12
(Canada)WSS-M2C930-A
with API
Certification
Mark
Automatic
transmission
(5R55S)
1
Motorcraft
MERCONtV
AT FXT-5-QM MERCONtV
Automatic
transmission
(6R60)
1
Motorcraft
MERCONtSP
AT FXT-6±QSP MERCONtSP
Power steering
fluidMotorcraft
MERCONt
Multi-Purpose
AT FXT-2-QDX MERCONt
Maintenance and Specifications
311

ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L 3V V8
engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Ignition system EDIS Coil on Plug
Spark plug gap 0.052±0.056 inch
(1.32±1.42 mm)0.040±0.050 inch
(1.02±1.27 mm)
1
Compression ratio 9.7:1 9.8:11Spark plug gap is not adjustable
VEHICLE DIMENSIONS
Dimensions 4-Door 4x2 or 4x4 XLT Model -
Inches (mm)
(1) Overall length 193.4 (4912.3)
(2) Overall width 73.7 (1872.5)
(3) Maximum height* 72.8 (1849.1)
(4) Wheelbase 113.7 (2888.7)
(5) Track width, front 60.9 (1547.5)
(5) Track width, rear 62 (1574.3)
* Height includes roof rack and corss bars with P235/65R18 tire
Maintenance and Specifications
313

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
Five-speed automatic (5R55S) V
Six-speed automatic (6R60) X
Maintenance and Specifications
316

GENUINE FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of Genuine Ford Accessories are available for your
vehicle through your local authorized Ford or Ford of Canada dealer.
These quality accessories have been specifically engineered to fulfill your
automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory
is made from high quality materials and meets or exceeds Ford's rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Genuine Ford Accessory found to
be defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessory. The accessory will be warranted for whichever provides you
the greatest benefit:
²12 months or 12,000 miles (20,000 km) (whichever occurs first), or
²the remainder of your new vehicle limited warranty.
This means that Genuine Ford Accessories purchased along with your
new vehicle and installed by the authorized dealer are covered for the
full length of your New Vehicle's Limited Warranty Ð 3 years or 36,000
miles (60,000 km) (whichever occurs first). Contact your authorized
dealer for details and a copy of the warranty.
Not all accessories are available for all models.
The following is a list of several Genuine Ford Accessory products. Not
all accessories are available for all models. For a complete listing of the
accessories that are available for your vehicle, please contact your
authorized dealer or visit our online store at:
www.fordaccessoriesstore.com.
Exterior style
Bug shields
Deflectors
Front end covers
Headlamps, fog lights and Daytime Running Lamps (DRLs)
Running boards
Splash guards
Step Bars
Wheels
Accessories
317

A
Accessory delay ..........................58
AdvanceTrac ..............................212
Air cleaner filter ...............306±307
Air conditioning ..........................37
Airbag supplemental
restraint system ........141, 150, 152
and child safety seats ............143
description ..............141, 150, 152
disposal ....................................155
driver airbag ............143, 151, 153
indicator light .................150, 155
operation .................143, 151, 153
passenger airbag .....143, 151, 153
side airbag ...............................150
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................288
Anti-lock brake system
(see Brakes) ..............................210
Audio system
(see Radio) ......................21, 25, 29
Automatic transmission
driving an automatic
overdrive .........................218, 221
fluid, adding ............................305
fluid, checking ........................305
fluid, refill capacities ..............308
fluid, specification ..................313
Auxiliary power point .................55
Axle
lubricant specifications ..310, 313
refill capacities ........................308
B
Battery .......................................286acid, treating emergencies .....286
jumping a disabled battery ....256
maintenance-free ....................286
replacement, specifications ...307
servicing ..................................286
BeltMinder .................................136
Brakes ........................................210
anti-lock ...................................210
anti-lock brake system (ABS)
warning light ...........................210
fluid, checking and adding ....305
fluid, refill capacities ..............308
fluid, specifications .........310, 313
lubricant specifications ..310, 313
parking ....................................211
shift interlock ..........................217
C
Calculating load ........................199
Capacities for refilling fluids ....308
Cargo cover ...........................94±95
Cassette tape player .............21, 25
Cell phone use ..............................8
Changing a tire .........................246
Child safety restraints ..............156
child safety belts ....................156
Child safety seats ......................160
attaching with tether straps ..164
in front seat ............................161
in rear seat ..............................161
Cleaning your vehicle
engine compartment ..............270
instrument panel ....................272
interior .....................................273
interior trim ............................273
plastic parts ............................272
washing ....................................269
waxing .....................................269
Index
320