light FORD EXPLORER SPORT 2001 1.G Workshop Manual

Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle's emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your ªWarranty Guideº for complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your ªCheck Engine/Service Engine
Soonº light is on, refer to the description in theWarning lights and
chimessection of theInstrumentationchapter. Your vehicle may not
pass the I/M test with the ªCheck Engine/Service Engine Soonº light on.
If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
BULBS
Replacing exterior bulbs
Check the operation of the following lamps frequently:
²Headlamps
²Foglamps
²High-mount brakelamp
²Brakelamps
Maintenance and care
211

USING THE RIGHT BULBS
Replacement bulbs are specified in the chart below. Headlamp bulbs
must be marked with an authorized ªD.O.T.º for North America and an
ªEº for Europe to assure lamp performance, light brightness and pattern
and safe visibility. The correct bulbs will not damage the lamp assembly
or void the lamp assembly warranty and will provide quality bulb burn
time.
Function Number of bulbs Trade number
Headlamps 2 9007
Park/turn/side marker
lamps2
3157 AK (amber)
Rear stop/tail/turn
lamps2
3157K
Backup lamp 2 3156K
Fog lamp 2 9145
Rear license plate
lamps2
168
Overhead map lamps 2 PC579
(XU5B-13466-AA)
Map lamps 2 168 (T10)
Dome lamp 1 906
Front door courtesy
lamp (if equipped)1
168
Ashtray lamp 1 161
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer.
REPLACING THE INTERIOR BULBS
Check the operation of the following interior bulbs frequently:
²interior overhead lamp
²map lamp
For bulb replacement, see a dealer or qualified technician.
AIMING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
Maintenance and care
216

3. Turn on the low beam headlamps
to illuminate the wall or screen and
open the hood.
4. On the wall or screen you will
observe the light pattern with a
distinct horizonal edge of high
intensity light at the top of the
beam pattern. If this edge is not at
the horizontal reference line, the
beam will need to be adjusted.
5. Locate the vertical adjuster on
each headlamp, then usea6mm
allen wrench or screwdriver to turn
the adjuster either counterclockwise
(to adjust up) or clockwise (to
adjust down).
6. HORIZONTAL AIM IS NOT
REQUIRED FOR THIS VEHICLE
AND IS NON-ADJUSTABLE.
7. Close the hood and turn off the
lamps.
CLEANING AND CARING FOR YOUR VEHICLE
Refer to the Customer Assistance chapter for a list of Ford-approved
cleaners, polishes and waxes.
Washing your vehicle
Wash your vehicle regularly with
cold or lukewarm water. Never use
strong detergents or soap. If your
vehicle is particularly dirty, use a
quality car wash detergent. Always
use a clean sponge, washing glove
or similar device and plenty of water
for best results. To avoid spots,
avoid washing when the hood is still
warm, immediately after or during
exposure to strong sunlight.
Maintenance and care
218

Remove particles such as bird droppings, tree sap, insect remains, tar
spots, road salt and industrial fallout immediately.
Cleaning the engine
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
²Take care when using a power washer to clean the engine. The high
pressure fluid could penetrate the sealed parts and cause damage.
²Do not spray with cold water to avoid cracking the engine block or
other engine components.
²Cover the highlighted areas to prevent water damage when cleaning
the engine.
²4.0L SOHC
²Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
Cleaning the wheels
Wash with the same detergent as the body of your vehicle. Do not use
acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong
detergents. Never use abrasives that will damage the finish of special
wheel surfaces. Use a tar remover to remove grease and tar.
The brushes used in some automatic car washes may damage the finish
on your wheels. Before going to a car wash, find out if the brushes are
abrasive.
Maintenance and care
220

Ford Extended Service Plan
You can get more protection for your new car or light truck by
purchasing Ford Extended Service Plan (Ford ESP) coverage. Ford ESP
is an optional service contract which is backed by Ford Motor Company
or Ford Motor Service Company (in the U.S.) and Ford of Canada (in
Canada). It provides the following:
²Benefits during the warranty period depending on the plan you
purchase (such as: reimbursement for rentals; coverage for certain
maintenance and wear items).
²Protection against covered repair costs after your Bumper-to-Bumper
Warranty expires.
You may purchase Ford ESP from any participating Ford and Lincoln
Mercury and Ford of Canada dealer. There are several plans available in
various time, distance and deductible combinations which can be tailored
to fit your own driving needs. Ford ESP also offers reimbursement
benefits for towing and rental coverage.
When you buy Ford ESP, you receive Peace-of-Mind protection
throughout the United States and Canada, provided by a network of
more than 5,000 participating Ford or Lincoln Mercury and Ford of
Canada dealers.
If you did not take advantage of the Ford Extended Service Plan at the
time of purchasing your vehicle, you may still be eligible. Please contact
your dealer for further information. Since this information is subject to
change, please ask your dealer for complete details about Ford Extended
Service Plan coverage options, or visit the Ford ESP website at
www.ford-esp.com.
GETTING THE SERVICES YOU NEED
At home
Ford Motor Company and Ford of Canada have authorized dealerships to
service your vehicle. It is preferred that you return to the Ford dealer
where your vehicle was purchased when warranty repairs are needed.
However, you may also take your vehicle to another Ford Motor
Company or Ford of Canada dealership authorized for warranty repairs.
Certain warranty repairs require special training though, so not all
dealers are authorized to perform all warranty repairs. That means that
depending on the warranty repair needed, the vehicle may need to be
taken to another dealer. If a particular dealership can not assist you,
then contact the Customer Relationship Center.
Customer assistance
232

THE DISPUTE SETTLEMENT BOARD (U.S. only)
The Dispute Settlement Board is:
²an independent, third-party arbitration program for warranty disputes
²available free to owners and lessees of qualifying Ford Motor Company
vehicles
The Dispute Settlement Board may not be available in all states. Ford
Motor Company reserves the right to change eligibility limitations, modify
procedures and/or to discontinue this service without notice and without
incurring obligations per applicable state law.
What kinds of cases does the Board review?
Unresolved warranty repair concerns or vehicle performance concerns as
on Ford and Lincoln Mercury cars and Ford and Lincoln Mercury light
trucks which are within the terms of any applicable written new vehicle
warranty are eligible for review, except those involving:
²a non-Ford product
²a non-Ford dealership
²sales disputes between customer and dealer except those associated
with warranty repairs or concerns with the vehicle's performance as
designed
²a request for reimbursement of consequential expenses unless a
service or product concern is being reviewed
²items not covered by the New Vehicle Limited Warranty (including
maintenance and wear items)
²alleged personal injury/property damage claims
²cases currently in litigation
²vehicles not used primarily for family, personal or household purposes
(except in states where the Dispute Settlement Board is required to
review commercial vehicles)
²vehicles with non-U.S. warranties
Concerns are ineligible for review if the New Vehicle Limited Warranty
has expired at receipt of your application and, in certain states eligibility
is dependent upon the customer's possession of the vehicle.
Eligibility may differ according to state law. For example, see the unique
brochures for California, West Virginia, Georgia and Wisconsin
purchasers/lessees.
Customer assistance
235

Not all accessories are available for all models.
Vehicle Security
Styled wheel protector locks
Vehicle security systems
Comfort and convenience
Cargo nets
Cargo organizers
Cargo shades
Cargo trays
Compass mirror
Compass mirror with temperature display
Engine block heaters
Pet net
Seatback organizer
Tire step
Travel equipment
Auto headlamps
Cellular phone holder
Daytime running lights
Factory luggage rack (cross bars)
Factory luggage rack adaptors (bike, ski, cargo)
Fog lights
Heavy-duty battery
Removable luggage rack- cross bars (round)
Removable luggage rack adapters (bike, ski, etc.)
Running boards and bars
Soft luggage cover
Speed control
Trailer hitch
Customer assistance
240

A
Air bag supplemental restraint
system ................................103, 109
and child safety seats ............105
description ......................103, 109
disposal ....................................112
driver air bag ..................106, 110
indicator light ...........12, 108, 111
operation .........................106, 110
passenger air bag ...........106, 110
side air bag ..............................109
Air cleaner filter ...............182, 224
Air conditioning ..........................22
rear seat controls .....................25
Ambulance packages ....................4
Antifreeze (see Engine
coolant) .....................................183
Anti-lock brake system (see
Brakes) ..............................125±126
Anti-theft system
warning light .............................13
Audio system (see Radio) .........28
Automatic transmission ............129
driving an automatic
overdrive .................................130
fluid, adding ............................188
fluid, checking ........................188
fluid, refill capacities ..............224
fluid, specification ..................228
Auxiliary power point .................72
Axle
lubricant specifications ..226, 228
refill capacities ........................224
traction lok ..............................128B
Battery .......................................192
acid, treating emergencies .....192
charging system warning
light ............................................13
jumping a disabled battery ....166
maintenance-free ....................192
replacement, specifications ...224
servicing ..................................192
voltage gauge ............................18
Belt minder .................................99
Brakes ........................................125
anti-lock ...........................125±126
anti-lock brake system (ABS)
warning light .....................12, 126
brake warning light ..................12
fluid, checking and adding ....180
fluid, refill capacities ..............224
fluid, specifications .........226, 228
lubricant specifications ..226, 228
parking ....................................126
shift interlock ..........................129
Break-in period .............................3
C
Capacities for refilling fluids ....224
Cargo area shade ........................74
Cargo cover .................................74
Cassette tape player ...................37
Certification Label ....................231
Child safety restraints ..............112
child safety belts ....................112
Child safety seats ......................113
attaching with tether straps ..117
in front seat ............................115
in rear seat ..............................115
Index
245

Engine ................................228±229
check engine/service engine
soon light ..................................10
cleaning ...................................220
coolant .....................................183
idle speed control ...................192
lubrication
specifications ..................226, 228
refill capacities ........................224
service points ..........................176
starting after a collision .........152
Engine block heater .................123
Engine oil ..................................177
checking and adding ..............177
dipstick ....................................177
filter, specifications ........179, 224
recommendations ...................179
refill capacities ........................224
specifications ..................226, 228
Exhaust fumes ..........................124
F
Flexible Fuel Vehicle (FFV) ....200
Floor mats ...................................73
Fluid capacities .........................224
Foglamps .....................................20
Four-Wheel Drive
vehicles ................................14, 135
control trac ...............................27
description ..............................136
driving off road .......................138
electronic shift ..................27, 136
indicator light .........................136
preparing to drive your
vehicle .....................................128
Fuel ............................................200
calculating fuel economy .......206
cap .....................................11, 205capacity ...................................224
choosing the right fuel ...........203
comparisons with EPA fuel
economy estimates .................209
detergent in fuel .....................205
filling your vehicle with
fuel ...........................200, 205, 207
filter, specifications ........206, 224
fuel pump shut-off switch .....152
gauge .........................................19
improving fuel economy ........206
octane rating ...........203, 228±229
quality ......................................204
running out of fuel .................205
safety information relating to
automotive fuels .....................200
Fuses ..................................154±155
G
Garage door opener ....................64
Gas cap (see Fuel cap) ......11, 205
Gas mileage (see Fuel
economy) ...................................206
Gauges .........................................16
battery voltage gauge ...............18
engine coolant temperature
gauge .........................................17
engine oil pressure gauge ........18
fuel gauge ..................................19
odometer ...................................17
speedometer .............................16
tachometer ................................18
trip odometer ............................17
GAWR (Gross Axle Weight
Rating) .......................................141
calculating ...............................143
definition .................................141
driving with a heavy load ......141
location ....................................141
Index
247

GVWR (Gross Vehicle Weight
Rating) .......................................141
calculating .......................141, 143
definition .................................141
driving with a heavy load ......141
location ....................................141
H
Hazard flashers .........................152
Head restraints .....................87, 91
Headlamps ...................................20
aiming ..............................216±217
bulb specifications ..................216
daytime running lights .............20
flash to pass ..............................21
high beam ...........................13, 21
replacing bulbs .......................212
turning on and off ....................20
warning chime ..........................15
Heating ........................................22
heating and air conditioning
system .......................................22
Hood ..........................................175
I
Ignition .........................56, 228±229
Infant seats (see Safety seats) 113
Inspection/maintenance (I/M)
testing ........................................211
Instrument panel
cleaning ...................................221
cluster ................................10, 222
lighting up panel and
interior .......................................21
location of components ............10J
Jack ............................................161
positioning ...............................161
storage .....................................161
Jump-starting your vehicle ......166
K
Keyless entry system .................79
autolock .....................................82
keypad .......................................79
locking and unlocking doors ....81
programming entry code .........80
Keys .......................................83±85
key in ignition chime ...............15
positions of the ignition ...........56
L
Lamps
bulb replacement
specifications chart ................216
cargo lamps ...............................21
daytime running light ...............20
fog lamps ...................................20
headlamps .................................20
headlamps, flash to pass ..........21
instrument panel, dimming .....21
interior lamps ...................68, 216
replacing bulbs ..............211±212,
214±215
Lane change indicator (see
Turn signal) .................................56
Liftgate ........................................73
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....12, 126
anti-theft ...................................13
brake ..........................................12
Index
248