octane FORD EXPLORER SPORT 2001 1.G Owners Manual

3.The fuel cap may not have been properly installed and securely
tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with high quality fuel of the recommended octane and/or properly
installing and securely tightening the gas cap. After three driving cycles
without these or any other temporary malfunctions present, theCheck
Enginelight should turn off. (A driving cycle consists of a cold engine
startup followed by mixed city/highway driving.) No additional vehicle
service is required.
If theCheck Enginelight remains on, have your vehicle serviced at the
first available opportunity.
Light is blinking:
Engine misfire is occurring which could damage your catalytic converter.
You should drive in a moderate fashion (avoid heavy acceleration and
deceleration) and have your vehicle serviced at the first available
opportunity.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Check fuel cap
Momentarily illuminates when the
ignition is turned to the ON position
to ensure your bulb is working.
When this light turns on, check the
fuel filler cap. Continuing to operate
the vehicle with the check fuel cap light on, can activate theService
Engine Soon/Check Enginewarning light. When the fuel filler cap is
properly re-installed, the light(s) will turn off after a period of normal
driving. This period will vary depending on driving conditions.
It may take a long period of time for the system to detect an
improperly installed fuel filler cap.
For more information, refer toFuel filler capin theMaintenance and
carechapter.
CHECK
FUEL
CAP
Instrumentation
11

Pure ethanol is the alcohol which is the intoxicating agent in liquor, beer
and wine. It is distilled from the fermentation of plants such as field corn
and sugar cane. When ethanol is used in the making of motor fuels, a
small amount of a bad tasting chemical is added to discourage beverage
use. The resulting fuel is called E
d100 meaning 100% pure ethanol
diluted by 2% to 5% gasoline as the ªdenaturant.º
Fuel ethanol (E85)
dis then made by adding 15% more unleaded
gasoline. The resulting fuel also has a higher octane rating than unleaded
regular gasoline and other properties which allow engine designs with
greater efficiency and power.
Winter blends may contain up to 30% (E70)unleaded gasoline (25% plus
the denaturant) to enhance cold engine starts. Severely cold weather
may require additional measures for reliable starting. Refer toCold
Weather Startingin theStartingchapter.
Ethanol is more chemically active than gasoline. It corrodes some metals
and causes some plastic and rubber components to swell, break down or
become brittle and crack, especially when mixed with gasoline. Special
materials and procedures have been developed for flexible fuel vehicles
and the dispensers used by ethanol fuel providers.
Flexible fuel components and standard unleaded gasoline fuel
components are not interchangeable. If your vehicle is not
serviced in accordance with flexible fuel vehicles procedures, damage
may occur and your warranty may be invalidated.
When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
²Place approved fuel container on the ground.
Maintenance and care
202

²DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
²Keep the fuel pump nozzle in contact with the fuel container while
filling.
²DO NOT use a device that would hold the fuel pump handle in the fill
position.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
If your vehicle is a flexible fuel vehicle (FFV), use only UNLEADED
FUEL and ETHANOL(E85). The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based compounds containing MMT.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
Octane recommendations
Do not be concerned if your engine
sometimes knocks lightly. However,
if it knocks heavily under most
driving conditions while you are
using fuel with the recommended
octane rating, see your dealer or a qualified service technician to prevent
any engine damage.
Unleaded Gasoline engines
Your vehicle is designed to use ªRegularº unleaded gasoline with an
(R+M)/2 octane rating of 87. We do not recommend the use of gasolines
labeled as ªRegularº that are sold with octane ratings of 86 or lower in
high altitude areas.
FFV engine (if equipped)
Your vehicle is designed to use Fuel Ethanol(E85), ªRegularº unleaded
gasoline or any percentage of the two fuels combined.
87(R+M)/2 METHOD
Maintenance and care
203

U.S. government regulations require fuel ethanol dispensing
pumps to have a small, square, orange and black label with the
common abbreviation E85 or the appropriate percentage for that
region. Use of other fuels such as Fuel Methanol may cause
powertrain damage, a loss of vehicle performance, and your
warranty may be invalidated.
Fuel quality
Many of the world's automakers
issued the World-wide Fuel Charter
that recommends gasoline
specifications to provide improved
performance and emission control
system protection for your vehicle.
Gasolines that meet the World-wide
Fuel Charter should be used when
available. Ask your fuel supplier
about gasolines that meet the
World-wide Fuel Charter. In Canada,
look for fuels that display theAuto Makers' Choiceylogo.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
Repairs to correct the effects of using an aftermarket product in your
fuel may not be covered by your warranty.
Unleaded Gasoline engines
If you are experiencing starting, rough idle or hesitation driveability
problems during a cold start, try a different brand of ªRegularº unleaded
gasoline. ªPremiumº unleaded gasoline is not recommended (particularly
in the United States) because it may cause these problems to become
more pronounced. If the problems persist, see your dealer or a qualified
service technician.
FFV engine (if equipped)
Your FFV will operate well on ordinary ªRegularº unleaded gasoline, but
only the highest quality fuel ethanol will provide the same level of
protection and performance. To identify if your vehicle is an FFV, check
your VIN or the label on the inside of your fuel filler door. When
checking the VIN, look for the engine type identifier (8th character). If
your vehicle is an FFV, then the character will be labeled as a ªK.º
Maintenance and care
204

Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section ofthe Capacities and specificationschapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
²Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
²Use the same filling rate setting (low Ð medium Ð high) each time
the tank is filled.
²Allow no more than 2 automatic click-offs when filling.
²Always use fuel with the recommended octane rating.
²Use a known quality gasoline, preferably a national brand.
²Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
²Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
Calculating fuel economy
1. Fill the fuel tank completely and record the initial odometer reading
(in kilometers or miles).
2. Each time you fill the tank, record the amount of fuel added (in liters
or gallons).
3. After at least three to five tank fill-ups, fill the fuel tank and record
the current odometer reading.
4. Subtract your initial odometer reading from the current odometer
reading.
Maintenance and care
207

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your scheduled maintenance
guide to determine the correct service interval.
2Conventional rear axles are filled with Motorcraft SAE 80W-90 Premium
Rear Axle Lubricant, part number XY-80W90-QL, Ford specification
WSP-M2C197-A.
3Traction-Lok rear axles are filled with Motorcraft SAE 75W-140 High
Performance Synthetic Rear Axle Lubricant, part number F1TZ-19780-B,
Ford specification WSL-M2C192-A.
4Add 118 ml (4 oz) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A to Traction-Lok
rear axles whenever the axle has been serviced.
ENGINE DATA
Engine 4.0L SOHC V6 engine
Cubic inches 245
Required fuel 87 octane
Firing order 1-4-2-5-3-6
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system EDIS
Compression ratio 9.7:1
Capacities and specifications
228

Engine ................................228±229
check engine/service engine
soon light ..................................10
cleaning ...................................220
coolant .....................................183
idle speed control ...................192
lubrication
specifications ..................226, 228
refill capacities ........................224
service points ..........................176
starting after a collision .........152
Engine block heater .................123
Engine oil ..................................177
checking and adding ..............177
dipstick ....................................177
filter, specifications ........179, 224
recommendations ...................179
refill capacities ........................224
specifications ..................226, 228
Exhaust fumes ..........................124
F
Flexible Fuel Vehicle (FFV) ....200
Floor mats ...................................73
Fluid capacities .........................224
Foglamps .....................................20
Four-Wheel Drive
vehicles ................................14, 135
control trac ...............................27
description ..............................136
driving off road .......................138
electronic shift ..................27, 136
indicator light .........................136
preparing to drive your
vehicle .....................................128
Fuel ............................................200
calculating fuel economy .......206
cap .....................................11, 205capacity ...................................224
choosing the right fuel ...........203
comparisons with EPA fuel
economy estimates .................209
detergent in fuel .....................205
filling your vehicle with
fuel ...........................200, 205, 207
filter, specifications ........206, 224
fuel pump shut-off switch .....152
gauge .........................................19
improving fuel economy ........206
octane rating ...........203, 228±229
quality ......................................204
running out of fuel .................205
safety information relating to
automotive fuels .....................200
Fuses ..................................154±155
G
Garage door opener ....................64
Gas cap (see Fuel cap) ......11, 205
Gas mileage (see Fuel
economy) ...................................206
Gauges .........................................16
battery voltage gauge ...............18
engine coolant temperature
gauge .........................................17
engine oil pressure gauge ........18
fuel gauge ..................................19
odometer ...................................17
speedometer .............................16
tachometer ................................18
trip odometer ............................17
GAWR (Gross Axle Weight
Rating) .......................................141
calculating ...............................143
definition .................................141
driving with a heavy load ......141
location ....................................141
Index
247

charging system ........................13
check coolant ............................13
check engine .............................10
cruise indicator .........................15
door ajar ....................................14
fuel cap light .............................11
high beam .................................13
overdrive off ..............................14
safety belt .................................12
speed control ............................61
turn signal indicator .................13
Load limits .................................141
GAWR ......................................141
GVWR ......................................141
trailer towing ..........................141
Loading instructions .................142
Locks
autolock .....................................82
doors ..........................................70
Lubricant specifications ...226, 228
Lumbar support, seats ...............90
M
Manual transmission .................133
fluid capacities ........................224
lubricant specifications ..........228
reverse .....................................134
Mirrors
cleaning ...................................223
fold away ...................................71
side view mirrors (power) .......70
Moon roof ....................................65
Motorcraft parts ................206, 224
O
Octane rating ............................203Odometer .....................................17
Oil (see Engine oil) ..................177
Overdrive .....................................63
P
Panic alarm feature, remote
entry system ................................77
Parking brake ............................126
Parts (see Motorcraft parts) ....224
Power distribution box (see
Fuses) ........................................158
Power door locks ........................70
Power steering ..........................127
fluid, checking and adding ....188
fluid, refill capacity ................224
fluid, specifications .........226, 228
Preparing to drive your vehicle 128
R
Radio ............................................28
Rear window defroster ...............26
Relays ........................................154
Remote entry system ...........75, 77
illuminated entry ......................79
locking/unlocking doors .....76, 79
panic alarm ...............................77
replacement/additional
transmitters ...............................78
replacing the batteries .............77
S
Safety belts (see Safety
restraints) ........................15, 93±98
Safety defects, reporting ..........244
Index
249

Item Information
Required fuel Refer to ªOctane
Recommendationsº in the
maintenance and care chapter
Fuel tank capacity 66.2L (17.5 gallons)
Engine oil capacity (includes filter
change)4.7L (5.0 quarts). Use Motorcraft
SAE 5W-30 Super Premium Motor
Oil, Ford specification
WSS-M2C153-G.
Tire size and pressure Refer to the Certification Label on
inside of driver's door.
Hood release Pull handle under the instrument
panel.
Coolant capacity
113.2L (14.0 quarts)
Power steering fluid capacity Fill to line on reservoir. Use
Motorcraft MERCONtAT F.
Automatic transmission fluid
capacity (4x2)
29.5L (10.0 quarts). Use Motorcraft
MERCONtV ATF.3
Automatic transmission fluid
capacity (4x4)29.8L (10.3 quarts). Use Motorcraft
MERCONtV ATF.3
1
Use either green-colored Motorcraft Premium Engine Coolant or
yellow-colored Motorcraft Premium Gold Engine Coolant. DO NOT USE
Ford Extended Life Engine Coolant (orange in color). Refer toAdding
engine coolant, in the Maintenance and Care chapter.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your scheduled maintenance
guide to determine the correct service interval.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick's normal operating range.
Filling station information
256