light FORD EXPLORER SPORT 2003 1.G Workshop Manual
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Page 164 of 200
For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
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Maintenance and Specifications
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To reduce the risk of personal injury, make sure the engine is
cool before unscrewing the coolant pressure relief cap. The
cooling system is under pressure; steam and hot liquid can come out
forcefully when the cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (an opaque plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the “cold fill range” or the “cold full” level on the
reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
After any coolant has been added, check the coolant concentration, refer
toChecking Engine Coolantsection. If the concentration is not 50/50
(protection to –34° F/–36° C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
system may have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
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•Loss of engine power
•Illumination of the charging system, temperature, or “Check Engine”
light in the instrument panel.
Exhaust leaks may result in harmful and potentially lethal fumes
entering the passenger compartment.
It is unlawful to intentionally remove an emission control device or
prevent it from working. Information about your vehicle’s emission
system is on the Vehicle Emission Control Information decal located on
or near the engine.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). This OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists the
service technician in properly servicing your vehicle. When theCheck
Engine/Service Engine Soonlight illuminates, the OBD-II system has
detected a malfunction. Temporary malfunctions may cause yourCheck
Engine/Service Engine Soonlight to illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been securely tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
present, theCheck Engine/Service Engine Soonlight should turn off.
(A driving cycle consists of a cold engine startup followed by mixed
city/highway driving.) No additional vehicle service is required.
If theCheck Engine/Service Engine Soonlight remains on, have your
vehicle serviced at the first available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
It may be a legal requirement in your area to pass an I/M test of the
on-board diagnostics system. If the system or battery has just been
serviced, the on-board diagnostic system is reset to a “not ready for I/M
test” condition. To ready the system, allow the vehicle to sit for at least
eight hours without starting. Then, start the engine and complete the
following driving cycle:
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1. Drive on an expressway or highway for at least 10 minutes.
2. Drive in stop-and-go traffic for at least 20 minutes with a minimum of
four idle periods.
The engine must warm up to its normal operating temperature. Once
started, do not turn off the engine until the above drive cycle is
complete.
Note:If your “Check Engine” light is on, your vehicle may not pass an
I/M test.
CHECKING AND ADDING POWER STEERING FLUID
Check the fluid. Refer to the
Scheduled Maintenance Guidefor
service maintenance schedules.
1. Start the engine and let it run
until it reaches normal operating
schedules.
2. Turn the steering wheel left and
right several times.
3. Turn the engine off.
4. Check the fluid level.
5. If the fluid is below the MIN line,
add fluid in small amounts until it
reaches the correct level (between
the MIN and MAX lines).
Use only MERCONAT F.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
DONOTOVERFILLPOWERSTEERINGFLUID
M
AX
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FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln, Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty — 3 years or 60,000 km (36,000 miles)
(whichever occurs first). Contact your dealer for details and a copy of
the warranty.
Not all accessories are available for all models.
Following is a list of several Ford Genuine Accessory products. Not all
accessories are available for all models. To find out what accessories are
available for your vehicle, please contact your dealer or visit our online
store at: www.fordaccessories.com.
Vehicle Security
Air bag anti-theft locks
Automatic headlamp system
Daytime running lights
Cargo shade
First aid kit
Fog lamps
Highway safety kit
Locking gas cap
Non-decorative wheel locks
Vehicle security systems
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Accessories
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A
Air bag supplemental restraint
system ....................................78–79
and child safety seats ..............80
description ................................79
disposal ......................................82
driver air bag ............................81
indicator light ...........................82
operation ...................................81
passenger air bag .....................81
Air cleaner filter .......................184
Anti-lock brake system
(see Brakes) ................................98
Audio system
Single CD ..................................16
Audio system (see Radio) ...16, 19
Automatic transmission ............100
driving an automatic
overdrive .................................102
fluid, refill capacities ..............185
fluid, specification ..................189
Auxiliary power point .................41
Axle
lubricant specifications ..187, 189
refill capacities ........................185
traction lok ..............................100
B
Battery .......................................163
acid, treating emergencies .....163
jumping a disabled battery ....136
maintenance-free ....................163
replacement, specifications ...184
servicing ..................................163
BeltMinder ...................................74
Brakes ..........................................98
anti-lock .....................................98anti-lock brake system (ABS)
warning light .............................98
fluid, checking and adding ....176
fluid, refill capacities ..............185
fluid, specifications .........187, 189
lubricant specifications ..187, 189
parking ......................................99
shift interlock ..........................100
C
Calculating load ........................114
Capacities for refilling fluids ....185
Cargo area shade ..................49–50
Cassette tape player ...................16
CD-single premium .....................19
Cell phone use ............................39
Certification Label ....................191
Child safety restraints ................83
child safety belts ......................83
Child safety seats ........................86
attaching with tether straps ....90
in front seat ..............................87
in rear seat ................................87
Cleaning your vehicle
engine compartment ..............153
instrument panel ....................155
interior .....................................155
interior trim ............................155
plastic parts ............................154
safety belts ..............................155
washing ....................................152
waxing .....................................152
wheels ......................................153
wiper blades ............................154
Clock adjust
Single CD ..................................16
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USA English(fus)
Index
Index
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Clutch
operation while driving ..........104
recommended shift speeds ....105
Compass/temperature display ...47
Console ........................................39
floor ...........................................39
overhead ....................................39
Controls
power seat .................................64
Coolant
refill capacities ................169, 185
specifications ..................187, 189
Cruise control
(see Speed control) ....................44
Customer Assistance ................121
Ford accessories for your
vehicle .....................................156
Ford Extended Service
Plan ..........................................144
Getting assistance outside
the U.S. and Canada ..............148
Getting roadside assistance ...121
Getting the service you
need .........................................142
Ordering additional owner’s
literature .................................149
The Dispute Settlement
Board .......................................145
Utilizing the
Mediation/Arbitration
Program ...................................148
D
Doors
lubricant specifications ..........187
Driving under special
conditions ..................103, 108, 111
sand .........................................110
snow and ice ...........................112through water .........................112
E
Emergencies, roadside
jump-starting ..........................136
Emergency Flashers .................122
Engine ........................................189
cleaning ...................................153
idle speed control ...................163
lubrication specifications ......187,
189
refill capacities ........................185
service points ..........................160
starting after a collision .........122
Engine block heater ...................97
Engine oil
filter, specifications ................184
refill capacities ........................185
specifications ..................187, 189
Exhaust fumes ............................97
F
Floor mats ...................................49
Fluid capacities .........................185
Foglamps .....................................28
Four-Wheel Drive vehicles .......106
description ..............................106
driving off road .......................107
electronic shift ........................107
indicator light .........................106
preparing to drive your
vehicle .....................................100
Fuel
capacity ...................................185
filling your vehicle with fuel ..172
filter, specifications ................184
fuel pump shut-off switch .....122
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Index
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octane rating ...........................189
Fuel pump shut-off switch .......122
G
Garage door opener ....................40
Gauges .........................................13
GAWR (Gross Axle Weight
Rating) .......................................113
calculating ...............................114
definition .................................113
driving with a heavy load ......113
location ....................................113
GVWR (Gross Vehicle Weight
Rating) .......................................113
calculating .......................113–114
definition .................................113
driving with a heavy load ......113
location ....................................113
H
Hazard flashers .........................122
Head restraints ...........................66
Headlamps
aiming ........................................30
autolamp system .......................28
flash to pass ..............................29
high beam .................................29
Heating
heating and air conditioning
system .......................................26
I
Ignition .................................94, 189
Infant seats
(see Safety seats) .......................86Instrument panel
cleaning ...................................155
cluster ........................................10
J
Jump-starting your vehicle ......136
K
Keyless entry system .................56
Keys
positions of the ignition ...........94
L
Lamps
autolamp system .................28, 42
bulb replacement
specifications chart ..................32
fog lamps ...................................28
high beams ................................29
instrument panel, dimming .....29
interior lamps ...........................31
Liftgate ........................................51
Lights, warning and indicator ....10
anti-lock brakes (ABS) ............98
Load limits .................................113
GAWR ......................................113
GVWR ......................................113
trailer towing ..........................113
Loading instructions .................114
Lubricant specifications ...187, 189
M
Manual transmission .................104
fluid capacities ........................185
lubricant specifications ..........189
reverse .....................................105
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Index
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Mirrors
automatic dimming rearview
mirror ........................................43
fold away ...................................43
side view mirrors (power) .......43
Moon roof ....................................46
Motorcraft parts ........................184
P
Parking brake ..............................99
Parts (see Motorcraft parts) ....184
Power steering ............................99
fluid, checking and adding ....176
fluid, refill capacity ................185
fluid, specifications .........187, 189
Power Windows ...........................42
Preparing to drive your
vehicle ........................................100
R
Radio ......................................16, 19
Single CD ..................................16
Remote entry system .................54
locking/unlocking doors ...........53
Roadside assistance ..................121
S
Safety belts
(see Safety restraints) .........68–72
Safety defects, reporting ..........151
Safety restraints ....................68–73
belt minder ...............................74
cleaning the safety belts ..........77
extension assembly ..................77
for adults .............................69–72
for children .........................82–83warning light and chime ....73–74
Safety seats for children ............86
Seat belts
(see Safety restraints) ...............68
Seats ............................................63
child safety seats ......................86
Spark plugs,
specifications .....................184, 189
Special notice
utility-type vehicles ....................7
Specification chart,
lubricants ...........................187, 189
Speed control ..............................44
Starting your vehicle ......94–95, 97
jump starting ..........................136
Steering wheel
tilting .........................................38
Stereo
Single CD ..................................16
T
Tilt steering wheel ......................38
Tires ...........................................180
tire grades ...............................181
treadwear ................................180
Towing .......................................115
recreational towing .................119
trailer towing ..........................115
Traction-lok rear axle ...............100
Transmission
automatic operation ...............100
fluid, checking and adding
(manual) .................................178
fluid, refill capacities ..............185
lubricant specifications ..187, 189
manual operation ....................104
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Index
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Turn signal ..................................31
V
Vehicle dimensions ...................189
Vehicle Identification Number
(VIN) ..........................................191
Vehicle loading ..........................113
Ventilating your vehicle .............97W
Warning lights (see Lights) .......10
Water, Driving through .............112
Windows
power .........................................42
Windshield washer fluid and
wipers ..........................................37
replacing wiper blades .............38
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Index
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