fuel pump FORD EXPLORER SPORT 2003 1.G Owners Manual

Driving 94
Starting 94
Brakes 98
Transmission operation 100
Roadside Emergencies 121
Getting roadside assistance 121
Hazard flasher switch 122
Fuel pump shut-off switch 122
Fuses and relays 123
Changing tires 130
Jump starting 136
Wrecker towing 141
Customer Assistance 142
The dispute settlement board 145
Utilizing the mediation/arbitration 148
Getting assistance outside the U.S. and Canada 148
Ordering additional owner’s literature 149
Reporting safety defects (U.S. only) 151
Cleaning 152
Maintenance and Specifications 158
Hood 159
Engine compartment 160
Engine oil 161
Battery 163
Fuel information 170
Part numbers 184
Refill capacities 185
Lubricant specifications 187
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Table of Contents
2

CALIFORNIA Proposition 65 Warning
WARNING:Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
•In the United States: www.ford.com
•In Canada: www.ford.ca
•In Australia: www.ford.com.au
•In Mexico: www.ford.com.mx
Additional owner information is given in separate publications.
This Owner’s Guide describes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on the Owner’s Guide when reselling the vehicle. It is
an integral part of the vehicle.
Fuel pump shut-off switchIn the event of an accident the
safety switch will automatically cut off the fuel supply to the
engine. The switch can also be activated through sudden vibration (e.g.
collision when parking). To reset the switch, refer to theFuel pump
shut-off switchin theRoadside emergencieschapter.
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
Introduction
4

These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner’s Guide
Fasten Safety BeltAir Bag-Front
Air Bag-SideChild Seat
Child Seat Installation
WarningChild Seat Lower
Anchor
Child Seat Tether
AnchorBrake System
Anti-Lock Brake SystemBrake Fluid -
Non-Petroleum Based
Traction ControlAdvanceTrac
Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/DemistRear Window
Defrost/Demist
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
8

Canadian customers who need to obtain reimbursement information, call
1–800–665–2006.
Roadside coverage beyond basic warranty
In the United States, you may purchase additional roadside assistance
coverage beyond this period through the Ford Auto Club by contacting
your Ford or Lincoln Mercury dealer.
Similarly in Canada, for uninterrupted Roadside Assistance coverage, you
may purchase extended coverage prior to your Basic Warranty’s Roadside
Assistance expiring. For more information and enrollment, contact
1–877–294–2582 or visit our website at www.ford.ca.
HAZARD FLASHER
The hazard flasher is located on the
steering column, just behind the
steering wheel. The hazard flashers
will operate when the ignition is in
any position.
Push in the flasher control and all
front and rear direction signals will
flash. Press the flasher control again
to turn them off. Use it when your
vehicle is disabled and is creating a
safety hazard for other motorists.
Note:With extended use, the flasher may run down your battery.
FUEL PUMP SHUT-OFF SWITCH
FUEL
RESET
This device stops the electric fuel pump from sending fuel to the engine
when your vehicle has had a substantial jolt.
After an accident, if the engine cranks but does not start, this switch
may have been activated.
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
122

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
12 — Not Used
13 20A Cartridge
fuse4X4 Motor
14 — Not Used
15 — Not Used
16 40A Cartridge
fuseBlower Motor
17 30A Cartridge
fuseRear Defroster
18 — Not Used
19 — Not Used
20 — Not Used
21 10A Mini fuse PCM Memory
22 15A Mini fuse Horn
23 20A Mini fuse Fuel Pump Motor
24 25A Mini fuse Headlamps
25 10A Mini fuse A/C Clutch Solenoid
26 — Not Used
27 — Not used
28 30A Mini fuse 4WABS Module
29 15A Mini fuse Foglamps
30 — Not Used
31 15A Mini fuse Daytime Running Lamps
32 — Not Used
33 — Not Used
34 – Not Used
35 — Not Used
36 — Not Used
37 — Not Used
38 10A Mini fuse Left Low Beam
39 — Not Used
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
129

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
40 — Not Used
41 15A Mini fuse Heated Oxygen Sensors
42 10A Mini fuse Right Low Beam
43 — Not Used
44 2A Speed control
45A — Wiper Hi/Low Relay
45B — Wiper Run/Park Relay
46A — Not Used
46B — Rear Wiper Relay
47A 20A CB Windows
47B — Not Used
48 — Window Safety Relay
49 — Starter Relay
50A — Not Used
50B — Fuel Pump Relay
51 — Not Used
52 — Not Used
53 — PCM Diode
54 — PCM Relay
55 — Blower Relay
56A — Horn relay
56B — A/C clutch solenoid
CHANGING A FLAT TIRE
If you get a flat tire while driving:
•do not brake heavily.
•gradually decrease the vehicle’s speed.
•hold the steering wheel firmly.
•slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may
compromise the integrity of your tires.
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
130

The flow of fuel through the fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
To avoid static build-up:
•Place approved fuel container on the ground.
•DO NOT fill a container while it is in the vehicle.
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Unleaded gasoline engines
•Use only unlead fuel.
•Use “Regular” unleaded gasoline
with an (R+M)/2 octane rating of
87.
•Do not use fuel containing
methanol.
•Do not use fuel or fuel additives with metal compounds.
Fuel quality
The World-wide Fuel Charter recommends gasoline specifications to
provide improved performance and emission control system protection.
Ask your fuel supplier about gasolines that meet the World-wide Fuel
Charter.
It should not be necessary to add any aftermarket products to your fuel
tank if you use high quality fuel of the recommended octane rating.
Aftermarket products could cause damage to the fuel system and
invalidate your warranty.
Cleaner air
Ford endorses the use of reformulated “cleaner-burning” gasolines to
improve air quality.
Running out of fuel
Running out of fuel may have an adverse affect on powertrain
components.
87(R+M)/2 METHOD
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
171

•You may need to cycle the ignition from off to on several times after
refueling to allow the fuel system to pump the fuel from the tank to
the engine.
•Your “Check Engine” indicator may come on.
Fuel filler cap
When fueling:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the “Check Fuel Cap” indicator
illuminates and stays on after you
start the engine, the cap may not be
properly installed.
If you must replace the fuel
filler cap, replace it with a fuel filler cap that is designed for your
vehicle.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in personal
injury.
Fuel filter
Refer to theScheduled Maintenance Guidefor the appropriate
replacement intervals. Replace the fuel filter with an authorized
Motorcraft part.
ESSENTIALS OF GOOD FUEL ECONOMY
We do not recommend taking fuel economy measurements during the
first 1,600 km (1,000 miles) of driving. You will get a more accurate
measurement after 3,000 km - 5,000 km (2,000 miles - 3,000 miles)
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
CHECK
FUEL
CAP
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
172

The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
•Use the same filling rate setting (low — medium — high) each time
the tank is filled.
•Allow no more than 2 automatic click-offs when filling.
•Always use fuel with the recommended octane rating.
•Use a known quality gasoline, preferably a national brand.
•Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
•Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
Calculating fuel economy
1. Fill the tank and record the odometer reading.
2. Each time you fill up the tank, record the amount of fuel added.
3. After at least 3 fill-ups, fill the fuel tank and record the current
odometer reading.
4. Subtract your initial odometer reading from the current reading.
Use one of the following simple calculations to determine fuel economy:
•Liters x 100total kilometers
•Miles traveledgallons used
Keep a record for at least one month and record the type of driving (city
or highway). You can also keep records in summer and winter to
determine how temperature impacts fuel economy. Note that ethanol
decrease fuel economy.
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
173

Clutch
operation while driving ..........104
recommended shift speeds ....105
Compass/temperature display ...47
Console ........................................39
floor ...........................................39
overhead ....................................39
Controls
power seat .................................64
Coolant
refill capacities ................169, 185
specifications ..................187, 189
Cruise control
(see Speed control) ....................44
Customer Assistance ................121
Ford accessories for your
vehicle .....................................156
Ford Extended Service
Plan ..........................................144
Getting assistance outside
the U.S. and Canada ..............148
Getting roadside assistance ...121
Getting the service you
need .........................................142
Ordering additional owner’s
literature .................................149
The Dispute Settlement
Board .......................................145
Utilizing the
Mediation/Arbitration
Program ...................................148
D
Doors
lubricant specifications ..........187
Driving under special
conditions ..................103, 108, 111
sand .........................................110
snow and ice ...........................112through water .........................112
E
Emergencies, roadside
jump-starting ..........................136
Emergency Flashers .................122
Engine ........................................189
cleaning ...................................153
idle speed control ...................163
lubrication specifications ......187,
189
refill capacities ........................185
service points ..........................160
starting after a collision .........122
Engine block heater ...................97
Engine oil
filter, specifications ................184
refill capacities ........................185
specifications ..................187, 189
Exhaust fumes ............................97
F
Floor mats ...................................49
Fluid capacities .........................185
Foglamps .....................................28
Four-Wheel Drive vehicles .......106
description ..............................106
driving off road .......................107
electronic shift ........................107
indicator light .........................106
preparing to drive your
vehicle .....................................100
Fuel
capacity ...................................185
filling your vehicle with fuel ..172
filter, specifications ................184
fuel pump shut-off switch .....122
2003 U207 Explorer Sport(u27)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
196