battery FORD EXPLORER SPORT TRAC 2002 User Guide

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
30 25A Seats
31 5A Rear climate control
32 5A Auxiliary CHMSL
33 15A Highbeam headlamps
34 5A Rear audio
35 5A ABS module
36—Not used
Power distribution box
The power distribution box is in the
engine compartment. It contains
high-current fuses that protect the
main electrical systems from
overloads.
Note:Always disconnect the
battery before servicing high-current
fuses.
Note:Always replace the cover to
the power distribution box before
reconnecting the battery or refilling
fluid reservoirs.
If the battery has been disconnected
and reconnected, refer to the
Batterysection.
Roadside Emergencies
131

8. Remove the jack and fully tighten
the lug nuts in the order shown.
9. Stow the flat tire. Refer to
Stowing the spare tire.
10. Stow the jack and lug nut
wrench. Make sure the jack is
fastened so it does not rattle when
you drive.
11. Unblock the wheels.
JUMP STARTING
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Note:Do not push start your vehicle. You could damage the catalytic
converter.
Batteries contain sulfuric acid which, if you come in contact
with, burns skin, eyes and clothing.
Only connect batteries with the
same nominal voltage (12 volts).
Use jump leads with insulated
clamps and sufficient cross section.
Do not disconnect the battery from
the vehicle’s electrical system.
Suitable jump leads for this purpose
can be obtained from your dealer.
Note:(+) terminal is larger than
the (-) terminal.
1
4 3
2 5
Roadside Emergencies
141

Preparing to jump start your vehicle:
•Position the vehicles so they do not touch.
•Turn off all electrical equipment.
•Keep jumper cables away from moving parts (fan blades and belts).
1. Connect the positive (+) jumper
cable terminals from the dead
battery to the booster battery.
2. Connect the negative (-) jumper
cable terminal to the booster
battery.
3. Connect the jumper cable
terminal to a metal engine part (Do
not connect to the fuel rail).
Do not connect the end of
the second cable to the
negative (-) battery terminal of
the battery to be jumped. A spark
may cause an explosion of the
gases that surround the battery.
•Start the engine of the vehicle with the booster battery and run the
engine at medium speed.
•Start the engine of the vehicle with the dead battery.
•Turn the heater blower to HIGH.
Remove the jumper cables in the reverse order 3, 2, 1. Determine why
the battery went dead and correct the problem.
Roadside Emergencies
142

SERVICE RECOMMENDATIONS
•Use theScheduled Maintenance Guideto track routine service.
•Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications.
•Your dealership can provide parts and service.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
•Do not work on a hot engine.
•Make sure that nothing gets caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other lit material away from the battery and
all fuel related parts.
Working with the engine off
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
Working with the engine on
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
Maintenance and Specifications
159

OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle.
2. Go to the front of the vehicle and
release the latch located in the
center between the hood and the
grille.
3. Lift the hood.
4.0L SOHC V6 ENGINE
1. Windshield washer fluid reservoir
2. Automatic transmission fluid
dipstick (if equipped)
3. Engine oil filler cap
4. Engine oil dipstick
5. Brake fluid reservoir6. Power distribution box
7. Clutch fluid reservoir
8. Battery
9. Power steering fluid reservoir
10. Air filter assembly
11. Engine coolant reservoir
12345
981110
6
7
Maintenance and Specifications
160

SAE 5W-30 engine oil recommendation
Use only oils“Certified For Gasoline
Engines”by the American
Petroleum Institute (API). Use
Motorcraft (Part: XO-5W30–QSP
U.S.) or an equivalent oil meeting
Ford Motor Company specification
WSS-M2C205–A. It is also
recommended that you use the
appropriate Motorcraft oil filter or
an equivalent filter meeting the
Ford Motor Company specification for your engine.
Change your engine oil and filter according to theScheduled
Maintenance Guide.
BATTERY
Your vehicle has a Motorcraft
maintenance-free battery that
normally does not require additional
water.
Check the battery electrolyte level
under severe usage. Refer to the
Scheduled Maintenance Guide.
If the level is low, add plain tap
water. If possible, use distilled
water. If the battery needs water
often, have the charging system checked.
Note:The electrolyte level in each cell should be at the“level indicator.”
Do not overfill the battery cells.
Keep the top of the battery clean and dry. Also, make certain the battery
cables are always tightly fastened to the terminals. If your battery has a
cover/shield, make sure it is reinstalled after cleaning or battery
replacement.
Batteries normally produce explosive gases which can cause
personal injury. Do not allow flames, sparks or lighted substances
to come near the battery. When working near the battery, always shield
your face and protect your eyes. Always provide proper ventilation.
Maintenance and Specifications
163

Excessive pressure on the end walls of a plastic-cased battery
could cause acid to flow through the vent caps, resulting in
personal injury and/or damage to the vehicle or battery. Lift the battery
with the battery carrier or with your hands on opposite corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery. In case of acid contact with skin or
eyes, flush immediately with water for a minimum of 15 minutes and
get prompt medical attention. If acid is swallowed, call a physician
immediately.
Battery posts, terminals and related accessories contain lead and
lead components.Wash hands after handling.
Some engine control conditions are maintained by battery power. When
the battery is disconnected or a new battery is installed, the engine must
relearn it’s idle strategy. This could require driving 16 km (10 miles) or
more.
Always follow your local authorized
standards for battery disposal.
Contact your local recycling center
for more information.
LEAD
RETURN
RECYCLE
Maintenance and Specifications
164

The following signs could indicate a problem with your emission control
system:
•Fluid leaks
•Strange odors
•Smoke
•Loss of engine power
•Illumination of the charging system, temperature, or“Check Engine”
light in the instrument panel.
Exhaust leaks may result in harmful and potentially lethal fumes
entering the passenger compartment.
It is unlawful to intentionally remove an emission control device or
prevent it from working. Information about your vehicle’s emission
system is on the Vehicle Emission Control Information decal located on
or near the engine.
READINESS FOR INSPECTION/MAINTENANCE (I/M) TESTING
It may be a legal requirement in your area to pass an I/M test of the
on-board diagnostics system. If the system or battery has just been
serviced, the on-board diagnostic system is reset to a“not ready for I/M
test”condition. To ready the system, allow the vehicle to sit for at least
eight hours without starting. Then, start the engine and complete the
following driving cycle:
1. Drive on an expressway or highway for at least 10 minutes.
2. Drive in stop-and-go traffic for at least 20 minutes with a minimum of
four idle periods.
The engine must warm up to its normal operating temperature. Once
started, do not turn off the engine until the above drive cycle is
complete.
Note:If your“Check Engine”light is on, your vehicle may not pass an
I/M test.
Maintenance and Specifications
173

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine
Air filter element FA-1658
Fuel filter FG-1036
Battery BXT-65-650
Oil filter FL-820S
PCV valve EV-243
Spark plugs* AGSF-22PP
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication
Capacity
Brake and
clutch fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-30 Super
Premium Motor
OilAll 4.7L (5.0
quarts)
Fuel tank N/A All 85.2L (22.5
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transmission
fluid
1Motorcraft
MERCONAT F4-speed manual 2.6L (5.6 pints)8
Motorcraft
MERCONV
AT F5R55E
Automatic (4x2)9.5L (10.0
quarts)2
5R55E
Automatic (4x4)9.8L (10.3
quarts)2
Maintenance and Specifications
183

A
Air bag supplemental restraint
system ....................................83–84
and child safety seats ..............85
description ................................84
disposal ......................................87
driver air bag ............................86
indicator light ...........................87
operation ...................................86
passenger air bag .....................86
Air cleaner filter .......................183
Anti-lock brake system
(see Brakes) ......................103–104
Audio system (see Radio) ...14, 27
Automatic transmission
driving an automatic
overdrive .................................107
fluid, refill capacities ..............183
fluid, specification ..................188
Auxiliary power point .................44
Axle
lubricant specifications ..186, 188
refill capacities ........................183
traction lok ..............................105
B
Battery
replacement, specifications ...183
BeltMinder ...................................79
Brakes ........................................103
anti-lock ...........................103–104
anti-lock brake system (ABS)
warning light ...........................103
fluid, refill capacities ..............183
fluid, specifications .........186, 188
lubricant specifications ..186, 188
parking ....................................104
shift interlock ..........................106C
Capacities for refilling fluids ....183
Cargo cage ...................................55
Cassette tape player ...................27
CD-single premium .....................14
Certification Label ....................190
Child safety restraints ................88
child safety belts ......................88
Child safety seats ........................91
attaching with tether straps ....96
in front seat ..............................92
in rear seat ..........................92, 95
Cleaning your vehicle
engine compartment ..............154
instrument panel ....................156
interior .....................................156
plastic parts ............................155
washing ....................................153
waxing .....................................153
wheels ......................................154
wiper blades ............................155
woodtone trim ........................156
Clock ............................................27
Clutch
operation while driving ..........109
recommended shift speeds ....109
Compass/temperature display ...52
Console ........................................42
floor ...........................................42
overhead ....................................42
Controls
power seat .................................69
Coolant
refill capacities ........................183
specifications ..................186, 188
Customer Assistance ................125
Index
194