maintenance FORD EXPLORER SPORT TRAC 2003 Owners Manual

Driving 107
Starting 107
Brakes 111
Transmission operation 113
Roadside Emergencies 135
Getting roadside assistance 135
Hazard flasher switch 136
Fuel pump shut-off switch 136
Fuses and relays 137
Changing tires 145
Jump starting 152
Wrecker towing 157
Customer Assistance 158
The dispute settlement board 161
Utilizing the mediation/arbitration 164
Getting assistance outside the U.S. and Canada 164
Ordering additional owner’s literature 165
Reporting safety defects (U.S. only) 167
Cleaning 168
Maintenance and Specifications 174
Hood 175
Engine compartment 176
Engine oil 177
Battery 179
Fuel information 186
Part numbers 200
Refill capacities 201
Lubricant specifications 203
2003 P207 Explorer Sport Trac(p27)
Owners Guide (post-2002-fmt)
USA English(fus)
Table of Contents
2

SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,600 km (1,000 miles) of
new vehicle operation. Vary your speed to allow parts to adjust
themselves to other parts.
Drive your new vehicle at least 800 km (500 miles) before towing a
trailer.
Do not add friction modifier compounds or special break-in oils during
the first few thousand kilometers (miles) of operation, since these
additives may prevent piston ring seating. SeeEngine oilin the
Maintenance and specificationschapter for more information on oil
usage.
2003 P207 Explorer Sport Trac(p27)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
5

WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have the
respective system inspected immediately.
Check engine:TheCheck Engine
indicator light illuminates when the
ignition is first turned to the ON
position to check the bulb. Solid
illumination after the engine is
started indicates the On Board Diagnostics System (OBD-II) has
detected a malfunction. Refer toOn board diagnostics (OBD-II)in the
Maintenance and Specificationschapter. If the light is blinking, engine
misfire is occurring which could damage your catalytic converter. Drive
in a moderate fashion (avoid heavy acceleration and deceleration) and
have your vehicle serviced immediately.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
C12345
6
RPMx1000
ABS
CHECK
ENGINE
CHECK
FUEL
CAP
EFH
H
H
PRN D 2 1THEFT
SPEED
CONT
4WD
HIGH
4WD
LOW
O/D
OFF
MPH 2060
4080
km/h
00
1
20
160100
140
180
20
DOOR
AJAR
CHECK
GAGE
!BRAKE
CHECK
ENGINE
2003 P207 Explorer Sport Trac(p27)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
Instrument Cluster
10

Check fuel cap:Illuminates when
the fuel cap may not be properly
installed. Continued driving with
this light on may cause the Check
Engine warning light to come on.
refer toFuel filler capin theMaintenance and Specificationschapter.
Brake system warning light:To
confirm the brake system warning
light is functional, it will
momentarily illuminate when the
ignition is turned to the ON position
when the engine is not running, or in a position between ON and START,
or by applying the parking brake when the ignition is turned to the ON
position. If the brake system warning light does not illuminate at this
time, seek service immediately from your dealership. Illumination after
releasing the parking brake indicates low brake fluid level and the brake
system should be inspected immediately by your servicing dealership.
Driving a vehicle with the brake system warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked by your dealer immediately.
Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal
braking is still functional unless the brake warning light also is
illuminated.
Air bag readiness:If this light fails
to illuminate when ignition is turned
to ON, continues to flash or remains
on, have the system serviced
immediately. A chime will also
sound when a malfunction in the supplemental restraint system has been
detected.
CHECK
FUEL
CAP
!
BRAKE
ABS
2003 P207 Explorer Sport Trac(p27)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
11

Battery voltage gauge:Indicates
the battery voltage when the
ignition is in the ON position. If the
pointer moves and stays outside the
normal operating range (as
indicated by arrows), have the
vehicle’s electrical system checked
as soon as possible.
Engine oil pressure gauge:
Indicates engine oil pressure. The
needle should stay in the normal
operating range (between “L” and
“H”). If the needle falls below the
normal range, stop the vehicle, turn
off the engine and check the engine
oil level. Add oil if needed. If the oil
level is correct, have your vehicle
checked at your dealership or by a
qualified technician.
Fuel gauge:Indicates
approximately how much fuel is left
in the fuel tank (when the ignition
is in the ON position). The fuel
gauge may vary slightly when the
vehicle is in motion or on a grade.
Refer toFilling the tankin the
Maintenance and Specificationschapter for more information..
L
H
H
L
2003 P207 Explorer Sport Trac(p27)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
15

The safety belt pretensioner removes some slack from the safety belt
system at the start of a crash. The safety belt pretensioner uses the
same crash sensor system as the front airbags and Safety Canopy

system. When the safety belt pretensioner deploys, the lap and shoulder
belt are tightened.
When the Safety Canopy
system and/or the front airbags are activated,
the safety belt pretensioners for the driver and right front passenger
seating positions will be activated when the respective seatbelt is
properly buckled.
The driver and the right front passenger seat belt system
(including retractors, buckles and height adjusters) must be
replaced if the vehicle is involved in a collision that results in
deployment of front air bags or Safety Canopy
and safety belt
pretensioners.
Refer to theSafety belt maintenancesection in this chapter.
Safety belt warning light and indicator chime
The seat belt warning light illuminates in the instrument cluster and a
chime sounds to remind the occupants to fasten their safety belts.
Conditions of operation
If... Then...
The driver’s safety belt is not
buckled before the ignition
switch is turned to the ON
position...The safety belt warning light
illuminates 1-2 minutes and the
warning chime sounds 4-8 seconds.
The driver’s safety belt is
buckled while the indicator
light is illuminated and the
warning chime is sounding...The safety belt warning light and
warning chime turn off.
The driver’s safety belt is
buckled before the ignition
switch is turned to the ON
position...The safety belt warning light and
indicator chime remain off.
2003 P207 Explorer Sport Trac(p27)
Owners Guide (post-2002-fmt)
USA English(fus)
Seating and Safety Restraints
81

•Step 3 must be completed within 50 seconds after the safety belt
warning light turns off.
3. Buckle then unbuckle the safety belt on the driver’s side 9 times,
ending in the unbuckled state. (Step 3 must be completed within 50
seconds after the safety belt warning light turns off.)
•After step 3, the restraint system warning light (airbag light) will be
turned on for three seconds.
4. Within 10 seconds of the light turning on, buckle then unbuckle the
safety belt once.
•This will disable the BeltMinder feature if it is currently enabled. As
confirmation, the restraint system warning light will flash 4 times per
second for 3 seconds.
•This will enable the BeltMinder feature if it is currently disabled. As
confirmation, the restraint system warning light will flash 4 times per
second for 3 seconds, followed by 3 seconds with the light off, then
followed by the restraint system warning light flashing 4 times per
second for 3 seconds again.
Safety belt extension assembly
If the safety belt is too short when fully extended, there is a 20 cm (8
inch) safety belt extension assembly that can be added (part number
611C22). This assembly can be obtained from your dealer at no cost.
Use only extensions manufactured by the same supplier as the safety
belt. Manufacturer identification is located at the end of the webbing on
the label. Also, use the safety belt extension only if the safety belt is too
short for you when fully extended.
Do not use extensions to change the fit of the shoulder belt
across the torso.
Safety belt maintenance
Inspect the safety belt systems periodically to make sure they work
properly and are not damaged (nicks, tears or cuts). Replace parts as
necessary. All safety belt assemblies, including retractors, buckles, front
seat belt buckle assemblies, buckle support assemblies (slide bar-if
equipped), shoulder belt height adjusters (if equipped), shoulder belt
guide on seatback (if equipped), child safety seat tether bracket
assemblies (if equipped), LATCH child seat tether anchors and lower
anchors (if equipped), and attaching hardware, should be inspected after
2003 P207 Explorer Sport Trac(p27)
Owners Guide (post-2002-fmt)
USA English(fus)
Seating and Safety Restraints
85

•a readiness light and tone
•a diagnostic module
•and the electrical wiring which connects the components
Several air bag system components get hot after inflation. Do not
touch them after inflation.
If the air bag has deployed,the air bag will not function
again and must be replaced immediately.If the air bag is not
replaced, the unrepaired area will increase the risk of injury in a
collision.
Determining if the system is operational
The SRS uses a readiness light in the instrument cluster or a tone to
indicate the status of the system. Refer toAir bag readinesssection in
theInstrument clusterchapter. Routine maintenance of the air bag is
not required.
A difficulty with the system is indicated by one or more of the following:
•The readiness light will either
flash or stay lit.
•The readiness light will not
illuminate immediately after
ignition is turned on.
•A series of five beeps will be heard. The tone pattern will repeat
periodically until the problem and/or light are repaired.
If any of these things happen, even intermittently, have the SRS serviced
at your dealership or by a qualified technician immediately. Unless
serviced, the system may not function properly in the event of a
collision.
2003 P207 Explorer Sport Trac(p27)
Owners Guide (post-2002-fmt)
USA English(fus)
Seating and Safety Restraints
90

collisions or rollover events, the Safety Canopy
system will be activated
on both sides of the vehicle, regardless of which seats are occupied. The
Safety Canopy
is designed to inflate between the side window area and
occupants to further enhance protection provided in side impact
collisions and rollover events.
The fact that the Safety Canopy
did not activate in a collision does not
mean that something is wrong with the system. Rather, it means the
forces were not of the type sufficient to cause activation. The Safety
Canopy
is designed to inflate in certain side impact collisions or
rollover events, not in rear impact, frontal or near-frontal collisions,
unless the collision causes sufficient lateral deceleration or rollover
likelihood.
Several Safety Canopy

system components get hot
after inflation. Do not touch them
after inflation.
If the Safety Canopy

system has deployed,the
Safety Canopy
will not
function again unless replaced.
The Safety Canopy
system
(including the A, B and C
pillar trim) must be inspected
and serviced by a qualified
technician in accordance with
the vehicle service manual.If
the Safety Canopy
is not
replaced, the unrepaired area will
increase the risk of injury in a
collision.
Determining if the system is operational
The SRS uses a readiness light in the instrument cluster or a tone to
indicate the condition of the system. Refer to theAir bag readiness
section in theInstrument Clusterchapter. Routine maintenance of the
air bag is not required.
2003 P207 Explorer Sport Trac(p27)
Owners Guide (post-2002-fmt)
USA English(fus)
Seating and Safety Restraints
93

If your vehicle has anti-lock brakes, apply the brakes steadily. Do not
“pump” the brakes.
Driving on snow and ice
4WD vehicles can skid like any other vehicle. If you start to skid while
driving on a snowy or icy road, turn the steering wheel in the direction
of the slide until you regain control. Although a 4WD vehicle may
accelerate better than a two-wheel drive vehicle in snow and ice, it won’t
stop any faster.
Don’t press hard on the accelerator or brake pedal or make quick
steering changes while on snow or ice. Apply the accelerator slowly and
steadily when starting from a full stop. If your vehicle is equipped with
ABS, apply the brake steadily. Do not “pump” the brakes. Refer to the
Brakessection of this chapter for additional information on the
operation of the anti-lock brake system. If your vehicle is not equipped
with ABS, use a “squeeze” braking technique. Push on the brake pedal
with a steadily increasing force which allows the wheels to brake yet
continue to roll so that you may steer in the direction you want to travel.
If you lock the wheels, release the brake pedal and repeat the squeeze
technique.
Never drive with chains on the front tires of 4WD vehicles without also
putting them on the rear tires. This could cause the rear to slide and
swing around during braking.
Maintenance and Modifications
Ford strongly recommends that you do not add or remove steering or
suspension parts (such as lift kits or stabilizer bars) or by using
replacement parts not equivalent to the original factory equipment. Do
not use aftermarket “lift kits” or other suspension modifications. These
could adversely affect the vehicle’s handling characteristics, which could
lead to loss of vehicle control or roll over and serious injury. Frequent
inspection of vehicle chassis components is recommended if the vehicle
is subjected to heavy off-road usage.
DRIVING THROUGH WATER
If driving through deep or standing water is unavoidable, proceed very
slowly especially if the depth is not known. Never drive through water
that is higher than the bottom of the hubs (for trucks) or the bottom of
the wheel rims (for cars). Traction or brake capability may be limited
and your vehicle may stall. Water may also enter your engine’s air intake
and severely damage your engine.
Once through the water, always dry the brakes by moving your vehicle
slowly while applying light pressure on the brake pedal. Wet brakes do
2003 P207 Explorer Sport Trac(p27)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
125