fuel FORD F-59 2019 Service Manual

WARNING: To reduce therisk of serious injury, whenmounting replacement tires andwheels, you should not exceedthe maximum pressure indicatedon the sidewall of the tire to setthe beads without additionalprecautions listed below. If thebeads do not seat at themaximum pressure indicated,re-lubricate and try again.
WARNING: When inflatingthe tire for mounting pressuresup to 20 psi (1.38 bar) greaterthan the maximum pressure onthe tire sidewall, the followingprecautions must be taken toprotect the person mounting thetire:
WARNING: 1. Make surethat you have the correct tireand wheel size.
WARNING: 2. Lubricate thetire bead and wheel bead seatarea again.
WARNING: 3. Stand at aminimum of 12 ft (3.66 m) awayfrom the wheel and tireassembly.
WARNING: 4. Use both eyeand ear protection.
WARNING: For a mountingpressure more than 20 psi(1.38 bar) greater than themaximum pressure, a Forddealer or other tire serviceprofessional should do themounting.
WARNING: Always inflatesteel carcass tires with a remoteair fill with the person inflatingstanding at a minimum of 12 ft(3.66 m) away from the wheeland tire assembly.
Important: Remember to replacethe wheel valve stems when theroad tires are replaced on yourvehicle
It is recommended that the twofront tires or two rear tiresgenerally be replaced as a pair.
Replacing a Tire That isGreenhouse Gas Certified
The tires installed on this vehicleat the factory as originalequipment are certified forGreenhouse Gas and FuelEfficiency regulations.Replacement tires must be ofequal or lower rolling resistance
level (TRRL or Crr). Consult withyour tire supplier(s) forappropriate replacement tires.
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USING SNOW CHAINS
WARNING: Snow tires must bethe same size, load index, and speedrating as those originally provided byFord. Use of any tire or wheel notrecommended by Ford can affect thesafety and performance of your vehicle,which could result in an increased risk ofloss of vehicle control, vehicle rollover,personal injury, and death. Additionally,the use of non-recommended tires andwheels could cause steering, suspension,axle, transfer case, or power transfer unitfailure. It is also strongly advised tofollow the Ford recommended tireinflation pressure found on the SafetyCompliance Certification Label (affixedto either the door hinge pillar, door-latchpost, or the door edge that meets thedoor-latch post, next to the driver’sseating position), or Tire Label which islocated on the B-Pillar or the edge of thedriver door. Failure to follow the tirepressure recommendations can causeuneven treadwear patterns andadversely affect the way your vehiclehandles.
The tires on your vehicle have all-weathertreads to provide traction in rain and snow.However, in some climates, you may needto use snow tires and cables. If you needto use cables, it is recommended that steelwheels (of the same size andspecifications) be used, as cables may chipaluminum wheels.
Note:The suspension insulation andbumpers help prevent vehicle damage. Donot remove these components from yourvehicle when using snow tires and chains.
Follow these guidelines when using snowtires and chains:
•If possible, avoid fully loading yourvehicle.
•Use only SAE Class S chains.
•Install chains securely, verifying thatthe chains do not touch any wiring,brake lines or fuel lines.
•Drive cautiously. If you hear the chainsrub or bang against your vehicle, stopand retighten the chains. If this doesnot work, remove the chains to preventdamage to your vehicle.
•Remove the tire chains when they areno longer needed. Do not use tirechains on dry roads.
If you have any questions regarding snowchains or cables, please contact yourauthorized dealer.
CHANGING A ROAD WHEEL
If you get a flat tire while driving, do notapply the brake heavily. Instead, graduallydecrease your speed. Hold the steeringwheel firmly and slowly move to a safeplace on the side of the road.
Dissimilar Spare Wheel and TireAssembly Information
WARNING: Failure to follow theseguidelines could result in an increasedrisk of loss of vehicle control, injury ordeath.
If you have a dissimilar spare wheel andtire, then it is intended for temporary useonly. This means that if you need to use it,you should replace it as soon as possiblewith a road wheel and tire assembly thatis the same size and type as the road tiresand wheels that were originally providedby Ford. If the dissimilar spare tire or wheelis damaged, it should be replaced ratherthan repaired.
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CAPACITIES AND SPECIFICATIONS
Capacities
WARNING: The air conditioning refrigerant system contains refrigerant underhigh pressure. Only qualified personnel should service the air conditioning refrigerantsystem. Opening the air conditioning refrigerant system can cause personal injury.
CapacityItem
7.0 qt (6.6 L)Engine oil (with oil filter)
30.6 qt (29 L)Engine coolant
Between MIN/MAX on brake fluid reservoirBrake fluid
4.1 qt (3.9 L)Rear axle lubricant(Dana M80 axle)
8.0 qt (7.6 L)Rear axle lubricant(Dana S110 axle)
7.0 qt (6.6 L)Rear axle lubricant(Dana S130 axle)
16.0 qt (15.1 L)Rear axle lubricant(Dana Spicer 107060S axle)
17.2 qt (16.3 L)1Automatic transmission fluid
Keep in FULL range on dipstickPower steering fluid
Fill as requiredWindshield washer fluid
80 gal (303 L)Fuel tank (Motorhome)
40 gal (151 L)Fuel tank (Commercial chassis)
44 oz (1.25 kg)A/C refrigerant
8.8 fl oz (260.2 ml)A/C refrigerant compressor oil
1 Approximate dry fill capacity. Actual amount may vary during fluid changes.
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SpecificationName
ESA-M1C75-BTransmission, steering, parking linkages and pivots andbrake pedal shaft grease:Premium Long-Life GreaseXG-1-E1
ESB-M1C93-BMulti-purpose grease:Motorcraft® Multi-Purpose Grease SprayXL-5-A
1 Motorcraft® DOT 3 High Performance Motor Vehicle Brake Fluid is for vehicles withHydroboost brake booster systems. This include chassis with gross vehicle weight ratingsof 16,000 lb (7257 kg), 18,000 lb (8165 kg) and 19,500 lb (8845 kg).2 Motorcraft® DOT 5.1 Motor Vehicle Brake Fluid is for vehicles with Hydromax brakebooster systems. This includes chassis with gross vehicle weight ratings of 19,500 lb(8845 kg), 20,500 lb (9299 kg), 22,000 lb (9979 kg), 24,000 lb (10886 kg) and 26,000lb (11793 kg).
If you use oil and fluids that do not meetthe defined specification and viscositygrade, this may lead to:
•Component damage which is notcovered by the vehicle warranty.
•Longer engine cranking periods.
•Increased emission levels.
•Reduced engine performance.
•Reduced fuel economy.
•Degraded brake performance.
We recommend Motorcraft® motor oil foryour vehicle. If Motorcraft® oil is notavailable, use motor oils of therecommended viscosity grade that meetAPI SN Plus requirements and display theAPI Certification Mark for gasoline engines.Do not use oil labeled with API SN Plusservice category unless the label alsodisplays the API certification mark.
An oil that displays this symbol conformsto current engine, emission system andfuel economy performance standards ofILSAC.
Do not use supplemental engine oiladditives because they are unnecessaryand could lead to engine damage that maynot be covered by your vehicle warranty.
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PROTECT YOURSELF FROM THE RISINGCOST OF VEHICLE REPAIRS WITH A FORDPROTECT EXTENDED SERVICE PLAN.
Ford Protect Extended ServicePlans (U.S. Only)
Ford Protect extended service plan meanspeace of mind. It’s the extended serviceplan backed by Ford Motor Company, andprovides more protection beyond the NewVehicle Limited Warranty coverage. Whenyou visit your Ford Dealer, Insist on FordProtect extended service plans!
Ford Protect Can Quickly Pay for Itself
One trip to the Service Center could easilyexceed the price of your Ford Protectextended service plan. With Ford Protectextended service plan you minimize yourrisk for unexpected repair bills and risingrepair costs.
Up to 1,000+ Covered VehicleComponents
There are four mechanical Ford Protectextended service plans with different levelsof coverage. Ask your authorized dealer fordetails.
1.PremiumCARE - Our mostcomprehensive coverage. With over1,000 covered components, this planis so complete it’s probably easier tolist what’s not covered.
2.ExtraCARE - Covers 113 components,and includes many high-tech items.
3.BaseCARE - Covers 84 components.
4.PowertrainCARE - Covers 29 criticalcomponents.
Ford Protect extended service plans arehonored by all authorized Ford dealers inthe U.S., Canada and Mexico.
That means you get:
•Reliable, quality service at any Ford orLincoln dealership.
•Repairs performed by factory trainedtechnicians, using genuine parts.
Rental Car Reimbursement
1st day Rental Benefit
If you bring your car into your dealer forservice, we’ll give you a loaner to use forthe day.
Extended Rental Benefits
If your vehicle is kept overnight for coveredrepairs, you are eligible for rental carcoverage, including warranty repairs, andField Service Actions.
Roadside Assistance
Exclusive 24/7 roadside assistance,including:
•Towing, flat-tire change and batteryjump starts.
•Out of fuel and lock-out assistance.
•Travel expense reimbursement forlodging, meals and rental car.
•Assistance for taxi, shuttle, rental carcoverage or other transportation.
Transferable Coverage
If you sell your vehicle before your FordProtect extended service plan coverageexpires, you can transfer any remainingcoverage to the new owner. Which shouldgive you and your potential buyer a littlemore peace of mind.
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Rear axle fluid change or level check notrequired unless leak is suspected or theassembly has been submerged in water.During long periods of trailer towing withoutside temperatures above 70°F (21°C)and at wide-open throttle for long periodsabove 45 mph (72 km/h), change rear axlefluid every 24,000 mi (38,000 km) or threemonths, whichever comes first.
California fuel filter replacement: If youregister your vehicle in California, theCalifornia Air Resources Board hasdetermined that the failure to perform thismaintenance item does not nullify theemission warranty or limit recall liabilitybefore the completion of your vehicle'suseful life. Ford Motor Company, however,urges you to have all recommendedmaintenance services performed at thespecified intervals and to record all vehicleservice.
Hot climate oil change intervals:Vehicles operating in the Middle East,North Africa, Sub-Saharan Africa orlocations with similar climates using anAmerican Petroleum Institute (API)Certified for Gasoline Engines (Certificationmark) oil of SM or SN quality, the normaloil change interval is 5000 miles (8000kilometers).
If the available API SM or SN oils are notavailable, then the oil change interval is3000 miles (4800 kilometers).
Engine air filter and cabin air filterreplacement: The life of the engine airfilter and cabin air filter is dependent onexposure to dusty and dirty conditions.Vehicles operated in these conditionsrequire frequent inspection andreplacement of the engine air filter andcabin air filter.
SCHEDULED MAINTENANCE
RECORD
After the scheduled maintenance servicesare performed, record the Repair Order #,Distance and Engine Hours in the boxesprovided.
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ELECTROMAGNETIC
COMPATIBILITY
WARNING: Do not place objectsor mount equipment on or near theairbag cover, on the side of the seatbacks(of the front seats), or in front seat areasthat may come into contact with adeploying airbag. Failure to follow theseinstructions may increase the risk ofpersonal injury in the event of a crash.
WARNING: Do not fasten antennacables to original vehicle wiring, fuelpipes and brake pipes.
WARNING: Keep antenna andpower cables at least 4 in (10 cm) fromany electronic modules and airbags.
Note:We test and certify your vehicle tomeet electromagnetic compatibilitylegislation (UNECE Regulation 10 or otherapplicable local requirements). It is yourresponsibility to make sure that anyequipment an authorized dealer installs onyour vehicle complies with applicable locallegislation and other requirements.
Note:Any radio frequency transmitterequipment in your vehicle (such as cellulartelephones and amateur radio transmitters)must keep to the parameters in thefollowing table. We do not provide specialprovisions or conditions for installations oruse.
Car
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Economical Driving.......................................56Electromagnetic Compatibility...............163Emission Law...................................................34Noise Emissions Warranty, ProhibitedTampering Acts and Maintenance...........35Tampering With a Noise ControlSystem................................................................34Engine Block Heater......................................27Using the Engine Block Heater........................27Engine Coolant Check..................................96Adding Coolant.....................................................97Coolant Change...................................................99Engine Coolant TemperatureManagement..................................................100Fail-Safe Cooling.................................................99Recycled Coolant.................................................98Severe Climates...................................................98Engine Emission Control.............................34Engine Oil Check............................................95Adding Engine Oil.................................................95Engine Oil Dipstick.........................................95Engine Specifications.................................134Drivebelt Routing................................................134Environment.......................................................11Essential Towing Checks.............................53Before Towing a Trailer......................................54Hitches.....................................................................53Launching or Retrieving a Boat or PersonalWatercraft (PWC)...........................................55Safety Chains.........................................................53Trailer Brakes.........................................................54Trailer Lamps.........................................................54When Towing a Trailer........................................54Export Unique Options.................................10
F
Flat TireSee: Changing a Road Wheel........................129Ford Credit...........................................................8US Only.......................................................................8Ford Protect....................................................143Ford Protect Extended Service Plan(CANADA ONLY)...........................................144Ford Protect Extended Service Plans (U.S.Only)...................................................................143
Fuel and Refueling.........................................29Fuel Consumption..........................................32Advertised Capacity............................................32Fuel Economy........................................................33Fuel Filter.........................................................105Fuel Quality......................................................29Choosing the Right Fuel....................................29Fuses....................................................................71Fuse Specification Chart..............................71Diode and Relay Module...................................83F53 Passenger Compartment FusePanel....................................................................84F53 Power Distribution Box...............................71
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Gauges................................................................16Engine Coolant Temperature Gauge..............17Engine Oil Pressure Gauge.................................17Fuel Gauge...............................................................17Speedometer..........................................................17Transmission Fluid TemperatureGauge....................................................................17GearboxSee: Transmission................................................38General Maintenance Information.........145Multi-point Inspection.......................................147Owner Checks and Services...........................146Protecting Your Investment............................145Why Maintain Your Vehicle?..........................145Why Maintain Your Vehicle at YourDealership?......................................................145Getting Assistance Outside the U.S. andCanada............................................................67Getting the Services You Need.................64Away From Home................................................64
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HandbrakeSee: Parking Brake...............................................42Hazard Flashers.............................................60Hints on Driving With Anti-LockBrakes...............................................................41
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Ignition Switch.................................................25
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In California (U.S. Only)...............................65Information Displays......................................21General Information.............................................21Information Messages..................................22Engine.......................................................................23Maintenance..........................................................23Transmission..........................................................24Instrument Cluster..........................................16Instrument Lighting Dimmer......................14Introduction........................................................5
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Jump Starting the Vehicle..........................60Connecting the Jumper Cables........................61Jump Starting........................................................62Preparing Your Vehicle.......................................60Removing the Jumper Cables..........................62
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Lighting Control...............................................14Flashing the Headlamp High Beam...............14Headlamp High Beam.........................................14Lighting...............................................................14Load Carrying..................................................45Load Limit.........................................................45Special Loading Instructions for Owners ofPick-up Trucks and Utility-typeVehicles...............................................................49Vehicle Loading - with and without aTrailer...................................................................45Lug NutsSee: Changing a Road Wheel........................129
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Maintenance....................................................92General Information............................................92Message CenterSee: Information Displays..................................21Mobile Communications Equipment........9Motorcraft Parts............................................134
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Normal Scheduled Maintenance...........148
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Oil Change Indicator Reset........................96Resetting the Oil Life MonitoringSystem................................................................96Oil CheckSee: Engine Oil Check........................................95Ordering Additional Owner'sLiterature........................................................69Obtaining a French Owner’s Manual...........69
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Parking Brake...................................................42Perchlorate..........................................................7Power Steering Fluid Check.....................104Steering linkage lubrication points..............104Protecting the Environment.........................11PunctureSee: Changing a Road Wheel........................129
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Recommended Towing Weights...............51Reduced Engine Performance..................56Refueling.............................................................31Replacement PartsRecommendation.........................................8Collision Repairs......................................................8Scheduled Maintenance and MechanicalRepairs...................................................................8Warranty on Replacement Parts......................8Reporting Safety Defects (CanadaOnly)................................................................69Reporting Safety Defects (U.S.Only)................................................................69Roadside Assistance....................................59Vehicles Sold in Canada: Getting RoadsideAssistance.........................................................60Vehicles Sold in the United States: GettingRoadside Assistance.....................................59Vehicles Sold in the United States: UsingRoadside Assistance.....................................59Roadside Emergencies................................59Running-InSee: Breaking-In...................................................56Running Out of Fuel......................................30
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Safety Precautions........................................29Scheduled Maintenance Record.............152Scheduled Maintenance............................145Snow ChainsSee: Using Snow Chains..................................129Spare WheelSee: Changing a Road Wheel........................129Special Notices.................................................8Fleet Telematics Modem.....................................9FordPass Connect..................................................9New Vehicle Limited Warranty..........................8On Board Diagnostics Data LinkConnector.............................................................9Special Instructions...............................................8Special Operating Conditions ScheduledMaintenance...............................................150Exceptions..............................................................151Speed ControlSee: Cruise Control..............................................43Starter SwitchSee: Ignition Switch.............................................25Starting a Gasoline Engine.........................25Failure to Start.......................................................26Guarding Against Exhaust Fumes.................26Important Ventilating Information................26Stopping the Engine When Your Vehicle isMoving.................................................................26Stopping the Engine When Your Vehicle isStationary...........................................................26Starting and Stopping the Engine...........25General Information............................................25Steering Wheel.................................................12Symbols Glossary.............................................5
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Technical SpecificationsSee: Capacities and Specifications.............134The Better Business Bureau (BBB) AutoLine Program (U.S. Only).........................66Tire Care............................................................113Glossary of Tire Terminology...........................114Information About Uniform Tire QualityGrading...............................................................113Information Contained on the TireSidewall..............................................................115
Temperature A B C..............................................114Traction AA A B C.................................................113Treadwear...............................................................113TiresSee: Wheels and Tires.......................................113Towing a Trailer...............................................50Load Placement...................................................50Towing the Vehicle on Four Wheels........55Emergency Towing..............................................55Towing................................................................50Transmission Code Designation..............137Transmission....................................................38Transporting the Vehicle.............................62Type Approvals.............................................165RF Certification Logos for Tire PressureMonitoring Sensor(s)...................................165
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Under Hood Overview - CommercialChassis............................................................93Under Hood Overview - MotorhomeChassis............................................................94Using Cruise Control.....................................43Canceling the Set Speed..................................44Changing the Set Speed...................................43Resuming the Set Speed..................................44Setting the Cruise Speed..................................43Switching Cruise Control Off...........................44Switching Cruise Control On............................43Using Snow Chains......................................129Utilizing the Mediation/ArbitrationProgram (Canada Only)...........................67
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Vehicle Care...................................................109General Information..........................................109Vehicle Certification Label.........................137Vehicle Identification Number.................136Vehicle Storage................................................111Body...........................................................................111Brakes.......................................................................112Cooling system......................................................111Disconnecting Your 12 Volt Battery................111Engine........................................................................111Fuel system.............................................................111General.....................................................................111
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