brake FORD F-59 2019 Repair Manual

Specifications
Materials
SpecificationName
WSS-M2C945-B1Motor oil (U.S.):Motorcraft® SAE 5W-20 Premium Synthetic Blend MotorOilXO-5W20-QSP
WSS-M2C945-B1Motor oil (Canada):Motorcraft® SAE 5W-20 Super Premium Motor OilCXO-5W20-LSP12
WSS-M2C946-B1Optional Motor oil (U.S.):Motorcraft® SAE 5W-30 Premium Synthetic Blend MotorOilXO-5W30-QSP
WSS-M2C946-B1Optional Motor oil (Canada):Motorcraft® SAE 5W-30 Super Premium Motor OilCXO-5W30-LSP12
WSS-M97B44-D2Engine coolant (U.S.):Motorcraft® Orange Prediluted Antifreeze/CoolantVC-3DIL-B
WSS-M97B44-D2Engine coolant (Canada):Motorcraft® Orange Prediluted Antifreeze/CoolantCVC-3DIL-B
WSS-M6C65-A11Brake fluid (U.S.):Motorcraft® High Performance DOT 3 Motor VehicleBrake FluidPM-1-C
WSS-M6C65-A11Brake fluid (Canada):Motorcraft® High Performance DOT 3 Motor VehicleBrake FluidCPM-1-C
WSS-M6C65-A32Brake fluid:Motorcraft® DOT 5.1 Motor Vehicle Brake FluidPM-21
WSL-M2C192-ARear axle lubricant (U.S.):Motorcraft® SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL
WSL-M2C192-ARear axle lubricant (Canada):
139
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Capacities and Specifications

SpecificationName
ESA-M1C75-BTransmission, steering, parking linkages and pivots andbrake pedal shaft grease:Premium Long-Life GreaseXG-1-E1
ESB-M1C93-BMulti-purpose grease:Motorcraft® Multi-Purpose Grease SprayXL-5-A
1 Motorcraft® DOT 3 High Performance Motor Vehicle Brake Fluid is for vehicles withHydroboost brake booster systems. This include chassis with gross vehicle weight ratingsof 16,000 lb (7257 kg), 18,000 lb (8165 kg) and 19,500 lb (8845 kg).2 Motorcraft® DOT 5.1 Motor Vehicle Brake Fluid is for vehicles with Hydromax brakebooster systems. This includes chassis with gross vehicle weight ratings of 19,500 lb(8845 kg), 20,500 lb (9299 kg), 22,000 lb (9979 kg), 24,000 lb (10886 kg) and 26,000lb (11793 kg).
If you use oil and fluids that do not meetthe defined specification and viscositygrade, this may lead to:
•Component damage which is notcovered by the vehicle warranty.
•Longer engine cranking periods.
•Increased emission levels.
•Reduced engine performance.
•Reduced fuel economy.
•Degraded brake performance.
We recommend Motorcraft® motor oil foryour vehicle. If Motorcraft® oil is notavailable, use motor oils of therecommended viscosity grade that meetAPI SN Plus requirements and display theAPI Certification Mark for gasoline engines.Do not use oil labeled with API SN Plusservice category unless the label alsodisplays the API certification mark.
An oil that displays this symbol conformsto current engine, emission system andfuel economy performance standards ofILSAC.
Do not use supplemental engine oiladditives because they are unnecessaryand could lead to engine damage that maynot be covered by your vehicle warranty.
141
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Capacities and SpecificationsE142732

Note:Ford recommends using DOT 3 HighPerformance Brake Fluid or equivalentmeeting WSS-M6C65-A1 or DOT 5.1 MotorVehicle Brake Fluid WSS-M6C65-A3. Useof any fluid other than the recommendedfluid may cause degraded brakeperformance and not meet the Fordperformance standards. Keep brake fluidclean and dry. Contamination with dirt,water, petroleum products or othermaterials may result in brake systemdamage and possible failure.
Note: Automatic transmissions that requireMERCON® LV transmission fluid shouldonly use MERCON® LV transmission fluid.The use of any other fluid may causetransmission damage.
Alternative Engine Oil forExtremely Cold Climates
To improve engine cold start performance,we recommend that you use the followingalternative engine oil in extremely coldclimates, where the ambient temperaturereaches -22.0°F (-30°C) or below.
Materials
SpecificationName
WSS-M2C953-A1
Motorcraft® SAE 0W-30 Premium Synthetic Blend MotorOil:Engine Oil - SAE 0W-30XO-0W30-QSP
142
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Capacities and SpecificationsE240523

Less Cost to Properly Maintain YourVehicle
Ford Protect extended service plan alsooffers a Premium Maintenance Plan thatcovers all scheduled maintenance, andselected wear items. The coverage isprepaid, so you never have to worry aboutthe cost of your vehicle’s maintenance.
Covered maintenance includes:
•Windshield wiper blades.
•Spark plugs.
•The clutch disc (if equipped).
•Brake pads and linings.
•Shock absorbers.
•Struts.
•Engine Belts.
•Engine coolant hoses, clamps ando-rings.
•Diesel exhaust fluid replenishment (ifequipped).
•Cabin air filter replacement every20,000 mi (32,000 km) (electricvehicles only).
Interest Free Finance Options
Just a 10% down payment will provide youwith an affordable, no interest, no feepayment program allowing you all thesecurity and benefits Ford Protectextended service plan has to offer whilepaying over time. You are pre-approvedwith no credit check or hassles. To learnmore, call our Ford Protect extendedservice plan specialists at 800-367-3377.
Ford Protect Extended Service PlanP.O. Box 321067Detroit, MI 48232
Ford Protect Extended ServicePlan (CANADA ONLY)
You can get more protection for yourvehicle by purchasing a Ford Protectextended service plan. Ford Protectextended service plan is the only servicecontract backed by Ford Motor Companyof Canada, Limited. Depending on the planyou purchase, Ford Protect extendedservice plan provides benefits such as:
•Rental reimbursement.
•Coverage for certain maintenance andwear items.
•Protection against repair costs afteryour New Vehicle Limited WarrantyCoverage expires.
•Roadside Assistance benefits.
There are several Ford Protect extendedservice plans available in various time,distance and deductible combinations.Each plan is tailored to fit your own drivingneeds, including reimbursement for towingand rental. When you purchase FordProtect extended service plan, you receiveadded peace-of-mind protectionthroughout Canada, the United States andMexico, provided by a network ofparticipating authorized Ford MotorCompany dealers.
Note:Repairs performed outside of Canadaand the United States are not eligible forFord Protect extended service plancoverage.
This information is subject to change. Formore information; visit your local Ford ofCanada dealer or www.ford.ca to find theFord Protect extended service plan that isright for you.
144
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Ford Protect

Check every six months
Hinges, latches and outside locks for proper operation. Lubricate if necessary.
Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
Multi-point Inspection
In order to keep your vehicle running right,it is important to have the systems on yourvehicle checked regularly. This can helpidentify potential issues and prevent majorproblems. We recommend having thefollowing multi-point inspection performedat every scheduled maintenance intervalto help make sure your vehicle keepsrunning great.
Multi-point inspection
Horn operationAccessory drive belt(s)
Radiator, cooler, heater and A/C hosesBattery performance
Suspension component for leaks ordamageEngine air filter
Steering and linkageExhaust system
Tires (including spare) for wear and proper
pressure**Exterior lamps and hazard warning systemoperation
Windshield for cracks, chips or pitsFluid levels*; fill if necessary
Washer spray and wiper operationFor oil and fluid leaks
* Brake, coolant recovery reservoir, automatic transmission, power steering and windowwasher.**If your vehicle is equipped with a temporary mobility kit, check the tire sealant expirationUse By date on the canister. Replace as needed.
147
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Scheduled Maintenance

Be sure to ask your dealership serviceadvisor or technician about the multi-pointvehicle inspection. It is a comprehensiveway to perform a thorough inspection of
your vehicle. Your checklist gives youimmediate feedback on the overallcondition of your vehicle.
NORMAL SCHEDULED MAINTENANCE
Every 7500 miles (12000 km) or six months - whichever occurs first
Change the engine oil and filter.
Rotate the tires, inspect tire wear and measure the tread depth.1
Inspect the wheels and related components for abnormal noise, wear, looseness ordrag.
Perform a multi-point inspection, recommended.
1 Vehicles with dual rear wheels should rotate the front wheels when specified; rearwheels only if you notice unusual wear.
Every 15000 miles (24000 km) or 12 months - whichever occurs first
Inspect the automatic transmission fluid level. Consult dealer for requirements.
Inspect the brake pads, shoes, rotors, drums, brake linings, hoses and the parking brake.
Inspect the engine cooling system strength and hoses.
Inspect the exhaust system and heat shields.
Inspect the steering linkage, ball joints, suspension, tie-rod ends, drive shaft and the U-joints. Lubricate grease fittings, if applicable.
Other maintenance items
Replace the engine air filter.Every 30,000 mi(48,000 km)
Replace the front wheel bearing grease and grease sealif you use non-sealed bearings.Every 60,000 mi(96,000 km)
Replace the spark plugs.Every 97,500 mi(157,000 km)
Change the engine coolant.1At 105,000 mi(168,000 km)
148
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Scheduled Maintenance

SPECIAL OPERATING
CONDITIONS SCHEDULED
MAINTENANCE
If you operate your vehicle primarily in anyof the following conditions, you need to
perform extra maintenance as indicated.If you operate your vehicle occasionallyunder any of these conditions, it is notnecessary to perform the extramaintenance. For specificrecommendations, see your dealershipservice advisor or technician.
Towing a trailer or using a car-top carrier
Inspect U-joints.Inspect frequently, serviceas requiredSee axle maintenance items under Exceptions.
Inspect the wheels and related components for abnormalnoise, wear, looseness or drag.Every 5000 miles (8000km)
Rotate tires*, inspect tires for wear and measure treaddepth.
Change engine oil and filter.Every 5000 miles (8000km) or six monthsInspect U-joints.
Replace front wheel bearing grease and grease seals ifnon-sealed bearings are used.Every 30000 miles (48000km)
Replace spark plugs.Every 60000 miles (96000km)
*Vehicles equipped with dual rear wheels should rotate the front wheels when specified;rear wheels only if unusual wear is noted.
Extensive idling or low-speed driving for long distances, as in heavy commercial use(such as delivery, taxi, patrol car or livery)
Inspect brake system.Every 5000 miles (8000km)Inspect wheels and related components for abnormalnoise, wear, looseness or drag.
Rotate tires*, inspect tires for wear and measure treaddepth.
Inspect U-joints.Every 5000 miles (8000km) or six months
150
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Scheduled Maintenance

ELECTROMAGNETIC
COMPATIBILITY
WARNING: Do not place objectsor mount equipment on or near theairbag cover, on the side of the seatbacks(of the front seats), or in front seat areasthat may come into contact with adeploying airbag. Failure to follow theseinstructions may increase the risk ofpersonal injury in the event of a crash.
WARNING: Do not fasten antennacables to original vehicle wiring, fuelpipes and brake pipes.
WARNING: Keep antenna andpower cables at least 4 in (10 cm) fromany electronic modules and airbags.
Note:We test and certify your vehicle tomeet electromagnetic compatibilitylegislation (UNECE Regulation 10 or otherapplicable local requirements). It is yourresponsibility to make sure that anyequipment an authorized dealer installs onyour vehicle complies with applicable locallegislation and other requirements.
Note:Any radio frequency transmitterequipment in your vehicle (such as cellulartelephones and amateur radio transmitters)must keep to the parameters in thefollowing table. We do not provide specialprovisions or conditions for installations oruse.
Car
163
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-AppendicesE239120

A
About This Manual...........................................5ABSSee: Brakes..............................................................41ABS driving hintsSee: Hints on Driving With Anti-LockBrakes...................................................................41AccessoriesSee: Replacement PartsRecommendation..............................................8Adjusting the Steering Wheel.....................12Air FilterSee: Changing the Engine Air Filter..............107Appendices.....................................................163Audible Warnings and Indicators..............19Fail-Safe Cooling Warning Chime..................19Headlamps On Warning Chime......................20Key in Ignition Warning Chime........................20Parking Brake On Warning Chime.................20Shift to Park Warning Chime...........................20Automatic Transmission.............................38Brake-Shift Interlock..........................................40If Your Vehicle Gets Stuck In Mud orSnow....................................................................40Understanding the Positions of YourAutomatic Transmission..............................38Automatic Transmission FluidCheck..............................................................101Adjusting automatic transmission fluidlevels...................................................................102Automatic transmission fluid filter..............102Correct fluid level.................................................101High fluid level.....................................................102Low fluid level.......................................................101
B
BatterySee: Changing the 12V Battery......................105Brake Fluid Check.........................................102Hydroboost...........................................................103Hydromax..............................................................103Brakes..................................................................41General Information.............................................41Breaking-In.......................................................56
C
Capacities and Specifications.................138Alternative Engine Oil for Extremely ColdClimates............................................................142Specifications......................................................139Car WashSee: Cleaning the Exterior...............................109Catalytic Converter........................................35On-Board Diagnostics (OBD-II).....................36Readiness for Inspection and Maintenance(I/M) Testing.....................................................36Changing a Fuse............................................90Fuses........................................................................90Changing a Road Wheel............................129Dissimilar Spare Wheel and Tire AssemblyInformation......................................................129Tire Change Procedure.....................................130Changing the 12V Battery..........................105Battery relearn.....................................................106Changing the Engine Air Filter..................107Cleaning the Engine.....................................110Cleaning the Exterior..................................109Cleaning the Headlamps................................109Exterior Chrome Parts......................................109Exterior Plastic Parts.........................................109Stripes or Graphics............................................109Underbody.............................................................110Under Hood...........................................................110Cleaning the Wheels....................................110Coolant CheckSee: Engine Coolant Check..............................96Cruise Control...................................................12Principle of Operation........................................43Cruise controlSee: Using Cruise Control..................................43Customer Assistance...................................64
D
Daytime Running Lamps..............................15Direction Indicators........................................15Driving Hints.....................................................56Driving Through Water..................................57DRLSee: Daytime Running Lamps..........................15
169
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Index

E
Economical Driving.......................................56Electromagnetic Compatibility...............163Emission Law...................................................34Noise Emissions Warranty, ProhibitedTampering Acts and Maintenance...........35Tampering With a Noise ControlSystem................................................................34Engine Block Heater......................................27Using the Engine Block Heater........................27Engine Coolant Check..................................96Adding Coolant.....................................................97Coolant Change...................................................99Engine Coolant TemperatureManagement..................................................100Fail-Safe Cooling.................................................99Recycled Coolant.................................................98Severe Climates...................................................98Engine Emission Control.............................34Engine Oil Check............................................95Adding Engine Oil.................................................95Engine Oil Dipstick.........................................95Engine Specifications.................................134Drivebelt Routing................................................134Environment.......................................................11Essential Towing Checks.............................53Before Towing a Trailer......................................54Hitches.....................................................................53Launching or Retrieving a Boat or PersonalWatercraft (PWC)...........................................55Safety Chains.........................................................53Trailer Brakes.........................................................54Trailer Lamps.........................................................54When Towing a Trailer........................................54Export Unique Options.................................10
F
Flat TireSee: Changing a Road Wheel........................129Ford Credit...........................................................8US Only.......................................................................8Ford Protect....................................................143Ford Protect Extended Service Plan(CANADA ONLY)...........................................144Ford Protect Extended Service Plans (U.S.Only)...................................................................143
Fuel and Refueling.........................................29Fuel Consumption..........................................32Advertised Capacity............................................32Fuel Economy........................................................33Fuel Filter.........................................................105Fuel Quality......................................................29Choosing the Right Fuel....................................29Fuses....................................................................71Fuse Specification Chart..............................71Diode and Relay Module...................................83F53 Passenger Compartment FusePanel....................................................................84F53 Power Distribution Box...............................71
G
Gauges................................................................16Engine Coolant Temperature Gauge..............17Engine Oil Pressure Gauge.................................17Fuel Gauge...............................................................17Speedometer..........................................................17Transmission Fluid TemperatureGauge....................................................................17GearboxSee: Transmission................................................38General Maintenance Information.........145Multi-point Inspection.......................................147Owner Checks and Services...........................146Protecting Your Investment............................145Why Maintain Your Vehicle?..........................145Why Maintain Your Vehicle at YourDealership?......................................................145Getting Assistance Outside the U.S. andCanada............................................................67Getting the Services You Need.................64Away From Home................................................64
H
HandbrakeSee: Parking Brake...............................................42Hazard Flashers.............................................60Hints on Driving With Anti-LockBrakes...............................................................41
I
Ignition Switch.................................................25
170
Motorhome (TY3) Canada/United States of America, enUSA, Edition date: 201803, Third-Printing-Index