FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 1999 10.G Owners Manual

Introduction 2
Instrumentation 4
Controls and features 14
Starting 21
Driving 25
Roadside emergencies 37
Maintenance and care 54
Capacities and specifications 84
Customer Assistance 88
Reporting Safety Defects 89
Index 90
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including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company.
Copyright

1998 Ford Motor Company
Table of contents
1

ICONS
Indicates a safety alert. Read the
following section onWarnings.
Indicates vehicle information related
to recycling and other
environmental concerns will follow.
Correct vehicle usage and the
authorized disposal of waste
cleaning and lubrication materials are significant steps towards
protecting the environment.
Indicates a message regarding child
safety restraints. Refer toSeating
and safety restraintsfor more
information.
Indicates that this Owner Guide
contains information on this subject.
Please refer to the Index to locate
the appropriate section which will
provide you more information.
WARNINGS
Warnings provide information which may reduce the risk of personal
injury and prevent possible damage to others, your vehicle and its
equipment.
BREAKING-IN YOUR VEHICLE
There are no particular breaking-in rules for your vehicle. During the
first 1 600 km (1 000 miles) of driving, vary speeds frequently. This is
necessary to give the moving parts a chance to break in.
INFORMATION ABOUT THIS GUIDE
The information found in this guide was in effect at the time of printing.
Ford may change the contents without notice and without incurring
obligation.
Introduction
2

SPECIAL NOTICES
Notice to owners of Class A Motorhome Vehicles
The Ford Motorhome Chassis is not suitable for producing ambulances or
school buses. In addition, Ford urges manufacturers to follow the
recommendations of the “Ford Incomplete Vehicle Manual,” the “Ford
Truck Body Builder’s Layout Book,” and other pertinent supplements.
Notification of delayed warranty start date and accumulated
mileage
Verify that your recreational vehicle dealer has submitted a Notification
of Delayed Warranty Start Date and Accumulated Mileage (FCS 900) to
Ford Motor Company.
Introduction
3

WARNING LIGHTS AND CHIMES
Low fuel
Illuminates as an early reminder of a
low fuel condition indicated on the
fuel gauge. The light comes on when
there is approximately 1/16th of a
tank indicated on the fuel gauge
(refer toFuel Gaugein this chapter for more information). The ignition
must be in the ON position for this lamp to illuminate. The lamp will also
illuminate for several seconds after the ignition is turned to the ON
position regardless of the fuel level.
Oil pressure/Engine coolant
This light will come on when the
key is in the ON position and the:
•engine coolant temperature is
very high
•engine oil pressure is low
The light serves as a notice that a system needs your attention and to
check the engine coolant temperature gauge and the engine oil pressure
gauge.
Refer toEngine coolant temperature gaugeandEngine oil pressure
gaugein this chapter for more information.
F
E
CH H
L
18
8
PRN 21LOW
FUEL
BRAKE!+ -+ -000000000
0
50
60
70
20
10
0 3040
80
90
100
20406080
100
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140
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MPH km/h
1
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RPMx1000
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SERVICE
ENGINE
SOONABS
FUEL
RESET
DOOR
AJARBRAKE
LOW
FUEL
Instrumentation
4

Charging system
Illuminates when the ignition is
turned to the ON position and the
engine is off. The light also
illuminates when the battery is not
charging properly, requiring
electrical system service.
Brake system warning
Momentarily illuminates when the
ignition is turned to the ON
position, the engine is off and the
parking brake is engaged. If the
brake warning lamp does not
illuminate at this time, seek service immediately. Illumination after
releasing the parking brake indicates low brake fluid level and the brake
system should be inspected immediately.
Safety belt
Momentarily illuminates when the
ignition is turned ON to remind you
to fasten your safety belts.
Brake reserve system warning (if equipped)
Illuminates to indicate normal
Hydromax booster reserve system
activation when the engine is OFF
and the service brake pedal is
applied, or when the ignition is in
the ON or START position.
This light may also illuminate momentarily if the engine is running and
the driver turns the steering wheel fully in one direction while braking.
If the light remains on while the engine is running, this indicates
inadequate hydraulic booster pressure or reserve pump system failure.
Safely stop the vehicle as soon as possible and seek service immediately.
BRAKE
Instrumentation
5

Service engine soon (Federal only)
Your vehicle is equipped with a
computer that monitors the engine’s
emission control system. This
system is commonly known as the
On Board Diagnostics System
(OBD I). This OBD I system
protects the environment by ensuring that your vehicle continues to
meet government emission standards. The OBD I system also assists the
service technician in properly servicing your vehicle.
TheCheck Engine/Service Engine Soonindicator light illuminates
when the ignition is first turned to the ON position to check the bulb. If
it comes on after the engine is started, one of the engine’s emission
control systems may be malfunctioning. The light may illuminate without
a driveability concern being noted. The vehicle will usually be drivable
and will not require towing.
What you should do if the Check Engine/Service Engine Soon light
illuminates
Light turns on solid:
This means that the OBD I system has detected a malfunction.
Temporary malfunctions may cause yourService Engine Soonlight to
illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
These and other temporary malfunctions can be corrected by filling the
fuel tank with good quality fuel. After three driving cycles without these
or any other temporary malfunctions present, theCheck Engine/Service
Engine Soonlight should turn off. (A driving cycle consists of a cold
engine startup followed by mixed city/highway driving.) No additional
vehicle service is required.
If theCheck Engine/Service Engine Soonlight remains on, have your
vehicle serviced at the first available opportunity.
SERVICE
ENGINE
SOON
Instrumentation
6

Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
The Transmission Control Indicator
Light (TCIL), which is located on
the gearshift lever (the word OFF),
may flash steadily if a transmission
malfunction has been detected. It
the TCIL is flashing, contact your Ford dealer as soon as possible. If this
condition persists, damage to the transmission may occur.
Service engine soon (California only)
Your vehicle is equipped with a
computer that monitors the engine’s
emission control system. This
system is commonly known as the
On Board Diagnostics System
(OBD II). This OBD II system
protects the environment by ensuring that your vehicle continues to
meet government emission standards. The OBD II system also assists the
service technician in properly servicing your vehicle.
TheService Engine Soonindicator light illuminates when the ignition is
first turned to the ON position to check the bulb. If it comes on after the
engine is started, one of the engine’s emission control systems may be
malfunctioning. The light may illuminate without a driveability concern
being noted. The vehicle will usually be drivable and will not require
towing.
What you should do if the Service Engine Soon light illuminates
Light turns on solid:
This means that the OBD II system has detected a malfunction.
Temporary malfunctions may cause yourService Engine Soonlight to
illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
OVERDRIVE
SERVICE
ENGINE
SOON
Instrumentation
7

3. The fuel cap may not have been properly installed and securely
tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly installing and securely tightening
the gas cap. After three driving cycles without these or any other
temporary malfunctions present, theService Engine Soonlight should
turn off. (A driving cycle consists of a cold engine startup followed by
mixed city/highway driving.) No additional vehicle service is required.
If theService Engine Soonlight remains on, have your vehicle serviced
at the first available opportunity.
Light is blinking:
Engine misfire is occurring which could damage your catalytic converter.
You should drive in a moderate fashion (avoid heavy acceleration and
deceleration) and have your vehicle serviced at the first available
opportunity.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
The Transmission Control Indicator
Light (TCIL), which is located on
the gearshift lever (the word OFF),
may flash steadily if a transmission
malfunction has been detected. It
the TCIL is flashing, contact your Ford dealer as soon as possible. If this
condition persists, damage to the transmission may occur.
Anti-lock brake system (ABS)
Momentarily illuminates when the
ignition is turned on and the engine
is off. If the light remains on,
continues to flash or fails to
illuminate, have the system serviced
immediately.
Normal is braking is still effective unless the brake warning light(s) also
illuminate(s) with the ignition turned to ON.
OVERDRIVE
ABS
Instrumentation
8

Door ajar
Illuminates when the ignition is in
the ON or START position and any
door is open.
Fuel reset
Illuminates when the ignition is
turned to the ON position and the
fuel pump shut-off switch has been
triggered. For more information,
refer toFuel pump shut-off switch
in theRoadside emergencieschapter.
High beams
Illuminates when the high beam
headlamps are turned on.
Turn signal
Illuminates when the left or right
turn signal or the hazard lights are
turned on. Refer toExterior bulbs
in theMaintenance and care
chapter.
Safety belt warning chime
Chimes to remind you to fasten your safety belts.
Key-in-ignition warning chime
Sounds when the key is left in the ignition in the OFF/LOCK or ACC
position and the driver’s door is opened.
Headlamps on warning chime
Sounds when the headlamps or parking lamps are on, the ignition is off
(and the key is not in the ignition) and the driver’s door is opened.
DOOR
AJAR
FUEL
RESET
Instrumentation
9

GAUGES
Fuel gauge
Displays approximately how much
fuel is in the fuel tank (when the
key is in the ON position). The
ignition should be in the OFF
position while the vehicle is being
refueled. When the gauge first
indicates empty, there is a small
amount of reserve fuel in the tank.
When refueling the vehicle from
empty indication, the amount of fuel
that can be added will be less than the advertised capacity due to the
reserve fuel.
Engine oil pressure gauge
This shows the engine oil pressure
in the system. Sufficient pressure
exists as long as the needle remains
in the normal range (the area
between the “L” and “H”).
If the gauge indicates low pressure,
stop the vehicle as soon as safely
possible and switch off the engine
immediately. Check the oil level.
Add oil if needed (refer toEngine
oilin theMaintenance and care
chapter). If the oil level is correct, have your vehicle checked at your
dealership or by a qualified technician.
F
E
CH H
L
18
8
PRN 21LOW
FUEL
+ -+ -000000000
0
50
60
70
20
10
0 3040
80
90
100
20406080
100
120
140
180
MPH km/hBRAKE!
1
02
RPMx1000
3
4
5
6
SERVICE
ENGINE
SOONABSFUEL
RESETDOOR
AJARBRAKE
L
H
Instrumentation
10