FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 2000 10.G Owners Manual

CLEANING AND CARING FOR YOUR VEHICLE
Refer to the Customer Assistance chapter for a list of Ford-approved
cleaners, polishes and waxes.
Cleaning the wheels
Wash with the same detergent as the body of your vehicle. Do not use
acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong
detergents. Never use abrasives that will damage the finish of special
wheel surfaces. Use a tar remover to remove grease and tar.
The brushes used in some automatic car washes may damage the finish
on your wheels. Before going to a car wash, find out if the brushes are
abrasive.
Cleaning the engine
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
•Take care when using a power washer to clean the engine. The high
pressure fluid could penetrate the sealed parts and cause damage.
•Do not spray with cold water to avoid cracking the engine block or
other engine components.
•Cover the air cleaner and battery to prevent water damage when
cleaning the engine.
•Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
Underbody
Flush the complete underside of vehicle frequently. Keep body drain
holes unplugged. Inspect for road damage.
Maintenance and care
91

MOTORCRAFT PART NUMBERS
Component 6.8L V10 engine
Air filter element FA-1634
Battery BXT-65-750
Fuel filter FG-986B
Oil filter FL-820-S
PCV valve EV-233
Spark plugs* AWSF-22E
*Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
Capacities and specifications
92

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-30 Super
Premium Motor
OilAll 5.7L
(6.0 quarts)
Engine coolant
1Premium Engine
CoolantAll 29.0L
(30.6 quarts)
Power steering
fluidMotorcraft
MERCONAT FAll Keep in FULL
range on
dispstick
Rear axle
2Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantDana 80 3.9L
(4.0 quarts)3
Dana 135 11.7L
(12.0 quarts)3
Fuel tank N/A All 284.0L
(75 .0 gallons)
Transmission
4Motorcraft
MERCONAT FAll 16.8L
(17.7 quarts)5
Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is
considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
2Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
3Fill Dana rear axles to 6 mm to 14 mm (1/4 inch to 3/4 inch) below
bottom of fill hole.
4Always use dipstick to determine exact fluid requirement.
Capacities and specifications
93

5Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick’s normal operating range.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Engine coolant Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Engine oil Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
with API
Certification
Mark
Automatic
transmission
(4R100)
1
Motorcraft
MERCONAT FXT-2-QDX MERCON
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Parking brake
assemblyMotorcraft
MERCONXT-2-QDX MERCON
Dana Axle Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantF1TZ-19580-B WSL-M2C192-A
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your Scheduled Maintenance
Guide to determine the correct service interval.
Capacities and specifications
94

ENGINE DATA
Engine 6.8L V10 engine
Cubic inches 415
Required fuel 87 octane
Firing order 1-6-5-10-2-7-3-8-4-9
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system Coil on plug
Compression ratio 9.0:1
VEHICLE IDENTIFICATION NUMBER
Incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
Capacities and specifications
95

IF YOU HAVE A SERVICE CONCERN, PLEASE FOLLOW THESE
STEPS:
1. Call our Motor Home Customer Assistance Center(1–800–444–3311)
which is available 24 hrs/day. If inspections or repairs are required let the
assistance center make an appointment for you at the most appropriate
repair location in your area. Please have the following information ready
before you call:
•Vehicle Identification Number
•Current Mileage
•A Summary of Your Concern
2. When you arrive at the repair location explain your concern fully to
the service writer. If your concern is resolved please contact
(1–800–444–3311)and advice them accordingly. If not...
3. Ask to see the Service Manager and review your concern with him. If
you are still not satisfied...
4. Contact(1–800–444–3311)and our Motor Home Customer
Assistance Center will assist you and or the repair location as needed.
Customer Assistance
96

REPORTING SAFETY DEFECTS (U.S. ONLY)
If you believe that your vehicle has
a defect that could cause a crash, or
could cause injury or death, you
should immediately inform the
National Highway Traffic Safety
Administration (NHTSA) in addition
to notifying Ford Motor Company.
If NHTSA receives similar complaints, it may open an investigation, and
if it finds that a safety defect exists in a group of vehicles, it may order a
recall and remedy campaign. However, NHTSA cannot become involved
in individual problems between you, your dealer or Ford Motor Company.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free
at 1–800–424–9393 (202–366–0123 in the Washington D.C. area) or write
to:
NHTSA
U.S. Department of Transportation
400 Seventh Street
Washington D.C. 20590
You can also obtain other information about motor vehicle safety from
the Hotline.
Reporting Safety Defects
97

Air cleaner filter ....................61,92
Ambulance packages ....................3
Anti-lock brake system
(see Brakes) ...........................27,28
Automatic transmission
driving an automatic
overdrive ...................................31
fluid, refill capacities ................93
fluid, specification ....................95
Axle
lubricant specifications ............95
refill capacities ..........................93
Battery .........................................72
acid, treating emergencies .......72
charging system warning light ..7
jumping a disabled battery ......52
maintenance-free ......................72
replacement, specifications .....92
servicing ....................................72
voltage gauge ............................13
Brakes .....................................27,28
anti-lock ................................27,28
anti-lock brake system
(ABS) warning light ............10,28
brake warning light ....................7
fluid, checking and adding ......62
fluid, refill capacities ................93
fluid, specifications ..............94,95
lubricant specifications .......94,95
shift interlock ............................30
Break-in period .............................3
Capacities for refilling fluids ......93
Cleaning your vehicle .................91
engine compartment ................91
exterior ......................................91
wheels ........................................91
Coolant ..............................64,66,67
checking and adding ................65
refill capacities .....................67,93
specifications .......................94,95
Cruise control
(see Speed control) ....................18Daytime running lamps
(see Lamps) ................................16
Dipstick
engine oil ...................................59
Doors
door ajar warning .....................10
Driveline universal joint
and slip yoke ...............................72
Driving under special
conditions
through water ...........................38
Emergencies, roadside
jump-starting ............................52
Emission control system ............88
Engine ..........................................95
check engine/
service engine soon light ........8,9
coolant .......................................64
idle speed control .....................72
lubrication specifications ....94,95
refill capacities ..........................93
service points ............................58
Engine block heater ...................26
Engine oil ....................................59
checking and adding ...........59,60
dipstick ......................................59
filter, specifications .............60,92
recommendations .....................60
refill capacities .....................59,93
specifications .............59,60,94,95
Exhaust fumes ............................26
Fail safe cooling ..........................68
Fluid capacities ...........................93
Fuel ..............................................79
calculating fuel economy .........82
capacity .....................................93
choosing the right fuel .............81
comparisons with EPA fuel
economy estimates ...................85
detergent in fuel .......................82
filling your vehicle
with fuel ...............................79,82
Index
98

filter, specifications .............85,92
gauge .........................................12
improving fuel economy ..........82
low fuel warning light ................6
octane rating ........................81,95
quality ........................................81
running out of fuel ...................82
safety information relating to
automotive fuels .......................79
Fuses .......................................41,42
Gas mileage
(see Fuel economy) ...................82
Gauges .........................................12
battery voltage gauge ...............13
engine coolant
temperature gauge ...................13
engine oil pressure gauge ........12
fuel gauge ..................................12
odometer ...................................14
speedometer .............................14
tachometer ................................15
trip odometer ............................14
GAWR
(Gross Axle Weight Rating) .......33
calculating .................................35
definition ...................................33
driving with a heavy load ........33
location ......................................33
GVWR (Gross Vehicle
Weight Rating) ............................33
calculating ............................33,35
definition ...................................33
driving with a heavy load ........33
location ......................................33
Hazard flashers ...........................39
Headlamps ...................................16
daytime running lights .............16
flash to pass ..............................17
high beam ............................11,16
turning on and off ....................16
warning chime ..........................11
Ignition .........................................95positions of the ignition ...........17
Inspection/maintenance
(I/M) testing ................................89
Instrument panel
cluster ..........................................6
lighting up
panel and interior .....................17
Jump-starting your vehicle ........52
Keys
key in ignition chime ...............11
positions of the ignition ...........17
Lamps
cargo lamps ...............................17
daytime running light ...............16
headlamps .................................16
headlamps, flash to pass ..........17
instrument panel, dimming .....17
replacing bulbs .........................90
Lights, warning and indicator ......6
anti-lock brakes (ABS) .......10,28
brake ............................................7
charging system ..........................7
check coolant ..............................6
door ajar ....................................10
engine oil pressure .....................6
fuel reset ...................................11
high beam .................................11
low fuel ........................................6
safety belt ...................................7
service engine soon .................8,9
turn signal indicator .................11
Load limits ...................................33
GAWR ........................................33
GVWR ........................................33
trailer towing ............................33
Lubricant specifications ........94,95
Motorcraft parts .....................85,92
Octane rating ..............................81
Odometer .....................................14
Overdrive .....................................22
Parking brake ..............................29
Parts (see Motorcraft parts) ......92
Index
99

Power distribution box
(see Fuses) .................................44
Power steering
fluid, checking and adding ......69
fluid, refill capacity ..................93
fluid, specifications ..............94,95
Relays .....................................41,48
Safety belts
(see Safety restraints) ...............11
Safety defects, reporting ............97
Safety restraints
warning light and chime .......7,11
Servicing your vehicle ................57
Spark plugs, specifications ....92,95
Special notice ...........................3,96
Specification chart,
lubricants ................................94,95
Speed control ..............................18
Speedometer ...............................14
Starting your vehicle .............23,25
jump starting ............................52
Tachometer .................................15
Tires ...................................48,75,76
changing ...............................48,49
checking the pressure ..............76
replacing ...............................50,77rotating ......................................77
snow tires and chains ..............78
tire grades .................................76
treadwear ..................................75
Towing ....................................35,76
trailer towing ............................35
wrecker ......................................56
Transmission ...............................30
fluid, checking and adding
(automatic) ...............................70
fluid, refill capacities ................93
lubricant specifications ............95
Trip odometer .............................14
Turn signal ..................................11
Vehicle Identification Number
(VIN) ............................................95
Vehicle loading ............................33
Ventilating your vehicle .............26
Warning chimes ...........................11
Warning lights (see Lights) .........6
Water, Driving through ...............38
Windshield washer
fluid and wipers
operation ...................................21
Wrecker towing ...........................56
Index
100