fuel filter FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 2011 12.G Owners Manual

Customer Assistance 83
Reporting safety defects (U.S. only) 89
Reporting safety defects (Canada only) 89
Cleaning 90
Maintenance and Specifications 91
Engine compartment 92
Engine oil 93
Battery 96
Engine coolant 98
Fuel information 104
Air filter(s) 120
Part numbers 124
Maintenance product specifications and capacities 125
Engine data 128
Ford Extended Service Plan 130
Scheduled Maintenance Guide 134
Normal scheduled maintenance and log 139
Index 153
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2010 Ford Motor Company
Table of Contents
2
2011 Motorhome(mot)
Supplement, 2nd Printing
USA(fus)

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
Introduction
9
2011 Motorhome(mot)
Supplement, 2nd Printing
USA(fus)

5. Fully install the engine oil filler cap by turning the filler cap clockwise
until three clicks can be heard.
To avoid possible oil loss, DO NOT operate the vehicle with the
engine oil level dipstick and/or the engine oil filler cap removed.
Engine oil and filter recommendations
Look for this certification
trademark.
Use SAE 5W-20 engine oil
Only use oils certified for gasoline engines by the American Petroleum
Institute (API). An oil with this trademark symbol conforms to the
current engine and emission system protection standards and fuel
economy requirements of the International Lubricant Standardization and
Approval Committee (ILSAC), comprised of U.S. and Japanese
automobile manufacturers.
To protect your engine and engine’s warranty, use MotorcraftSAE
5W-20 or an equivalent SAE 5W-20 oil meeting Ford specification
WSS-M2C930-A.SAE 5W-20 oil provides optimum fuel economy and
durability performance meeting all requirements for your
vehicle’s engine.Refer toMaintenance product specifications and
capacitieslater in this chapter for more information.
Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Change your engine oil and filter according to the appropriate schedule
listed in thescheduled maintenance information.
Ford production and Motorcraftreplacement oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraftoil filter or
another with equivalent performance for your engine application.
Maintenance and Specifications
95
2011 Motorhome(mot)
Supplement, 2nd Printing
USA(fus)

WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
Your vehicle is equipped with a lifetime fuel filter that is integrated with
the fuel tank. Regular maintenance or replacement is not needed.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
WARNING:Do not overfill the fuel tank. The pressure in an
overfilled tank may cause leakage and lead to fuel spray and fire.
WARNING:The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
WARNING:If you do not use the proper fuel filler cap,
excessive vacuum in the fuel tank may damage the fuel system
or cause the fuel cap to disengage in a collision, which may result in
possible personal injury.
WARNING:Automotive fuels can cause serious injury or death
if misused or mishandled.
WARNING:Gasoline may contain benzene, which is a
cancer-causing agent.
Maintenance and Specifications
104
2011 Motorhome(mot)
Supplement, 2nd Printing
USA(fus)

Body
•Wash vehicle thoroughly to remove dirt, grease, oil, tar or mud from
exterior surfaces, rear-wheel housing and underside of front fenders.
See theCleaningchapter for more information.
•Periodically wash vehicles stored in exposed locations.
•Touch-up raw or primed metal to prevent rust.
•Cover chrome and stainless steel parts with a thick coat of auto wax
to prevent discoloration. Re-wax as necessary when the vehicle is
washed. See theCleaningchapter for more information.
•Lubricate all hood, door and trunk lid hinges, and latches with a light
grade oil. See theCleaningchapter for more information.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil and solvents.
Engine
•The engine oil and filter should be changed prior to storage, as used
engine oil contain contaminates that may cause engine damage.
•Start the engine every 15 days. Run at fast idle until it reaches normal
operating temperature.
•With your foot on the brake, shift through all the gears while the
engine is running.
Fuel system
•Fill the fuel tank with high-quality fuel until the first automatic shutoff
of the fuel pump nozzle.
Note:During extended periods of vehicle storage (30 days or more),
fuel may deteriorate due to oxidation. Add MotorcraftGas Stabilizer or
equivalent meeting Ford material specification ESE-M99C112-A to the
vehicle fuel system whenever actual or expected storage periods exceed
30 days. Follow the instructions on the additive label. The vehicle should
then be operated at idle speed to circulate the additive throughout the
fuel system.
Cooling system
•Protect against freezing temperatures.
•When removing vehicle from storage, check coolant fluid level.
Confirm there are no cooling system leaks, and fluid is at the
recommended level.
Maintenance and Specifications
122
2011 Motorhome(mot)
Supplement, 2nd Printing
USA(fus)

ENGINE DATA
Engine 6.8L V10 engine
Cubic inches 415
Required fuel Minimum 87 octane
Firing order 1-6-5-10-2-7-3-8-4-9
Ignition system Coil on plug
Spark plug gap 0.039-0.043 inch (1.00-1.10mm)
Compression ratio 9.2:1
IDENTIFYING YOUR VEHICLE
Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of the
completed vehicle. In these cases the completed vehicle is manufactured in
two or more stages by two or more separate manufacturers.
Vehicle Identification Number
The vehicle identification number is located near the cowl to the right of
the air filter.
If you ever find it necessary to communicate with Ford Motor Company
about your vehicle, always include the VIN in your communication.
The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
Devices and their location
3. Make, vehicle line, series, body
type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Maintenance and Specifications
128
2011 Motorhome(mot)
Supplement, 2nd Printing
USA(fus)

Every 15,000 miles
(24,000 km)Replace cabin air filter (if equipped)
Every 30,000 miles
(48,000 km)Replace climate-controlled seat filter (if
equipped)
Replace engine air filter
Replace fuel filter (Ranger)
Every 37,500 miles
(60,000 km)Inspect valve clearances; adjust as necessary
(Transit Connect CNG vehicles)
Every 60,000 miles
(96,000 km)Change automatic transmission fluid and filter on
5–speed TorqShifttransmission; consult dealer
for requirements
Replace front wheel bearing grease/grease seal if
non-sealed bearings are used (2WD vehicles)
Every 105,000 miles
(168,000 km)Change engine coolant
1
Change manual transmission fluid (except
Escape)
Change rear axle fluid (Dana axles)
Replace spark plugs
Inspect accessory drive belt(s)
2
Every 150,000 miles
(240,000 km)Change automatic transmission fluid and filter
(except 5–speed TorqShifttransmission) (filter
not required on 6F35, 6F50, DPS6 and AWF-21
transmissions); consult dealer for requirements
Change front axle fluid (4WD vehicles)
Change manual transmission fluid (Escape)
Change rear axle fluid (RWD vehicles)
Change transfer case fluid (4WD vehicles)
Replace accessory drive belt(s) if not replaced
within the last 100,000 miles (160,000 km)
Replace front wheel bearings and seals if
non-sealed bearings are used (2WD vehicles)
1Initial replacement at 105,000 miles (168,000 km) or 72 months; every
45,000 miles (72,000 km) or 36 months thereafter
2Perform a follow-up inspection at 120,000 miles (192,000 km)
Scheduled Maintenance Guide
142
2011 Motorhome(mot)
Supplement, 2nd Printing
USA(fus)

EXCEPTIONS
In addition, there are several exceptions to the Normal Schedule. They
are listed below:
Normal vehicle axle maintenance
❑Rear axles and power take-off (PTO) units containing synthetic fluid and light duty trucks equipped with Ford-design axles
are lubricated for life. These fluids are not to be checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle and PTO fluids should be changed anytime the axle and PTO have
been submerged in water. During extended trailer tow operation above 70°F (21°C) ambient and wide open throttle for
extended periods above 45 mph (72 km/h), non-synthetic rear axle fluids should be changed every 3,000 miles
(4,800 km) or 3 months, whichever occurs first. The 3,000 mile (4,800 km) fluid change interval may be waived if the
axle was filled with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A, part number F1TZ-19580-B or
equivalent. Add friction modifier XL-3 (EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear axles (refer to
Maintenance product and specificationsin theMaintenance and Specificationschapter for details). The axle fluid should be
changed anytime an axle has been submerged in water.
Police/Taxi/Livery vehicle axle maintenance
❑Change rear axle fluid every 100,000 miles (160,000 km). Rear axle fluid change may be waived if the axle was filled
with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A, part number FITZ-19580-B or equivalent. Add
four ounces (118 mL) of additive friction modifier XL-3 (EST-M2C118-A) or equivalent for complete refill of Traction-Lok rear
axles. The axle fluid should be changed anytime the axle has been submerged in water.
E–450 and F–450/550 axle maintenance
❑Change rear axle fluid every 100,000 miles (160,000 km) under normal driving conditions. For vehicles operated at or
near maximum Gross Vehicle Weights, the rear axle fluid should be changed every 50,000 miles (80,000 km). In addition,
this 50,000 mile (80,000 km) schedule should be observed when the vehicles are operated under the Special Operating
Conditions.
California fuel filter replacement
❑If the vehicle is registered in California, the California Air Resources Board has determined that the failure to perform this
maintenance item will not nullify the emission warranty or limit recall liability prior to the completion of the vehicle’s useful
life. Ford Motor Company, however, urges you to have all recommended maintenance services performed at the specified
intervals and to record all vehicle service.
Class A Motorhome
❑Change brake fluid every two years
Scheduled Maintenance Guide
151
2011 Motorhome(mot)
Supplement, 2nd Printing
USA(fus)

E
Electronic message center .........16
Emergencies, roadside
jump-starting ............................79
Emergency Flashers ...................64
Emission control system ..........111
Engine ........................................128
cleaning .....................................90
coolant .......................................98
fail-safe cooling .......................102
idle speed control .....................96
lubrication specifications .......125
refill capacities ........................125
service points ......................92–93
Engine oil ....................................93
checking and adding ................93
dipstick ......................................93
filter, specifications ..........95, 124
recommendations .....................95
refill capacities ........................125
specifications ..........................125
Event data recording ....................5
Exhaust fumes ............................54
F
Fail safe cooling ........................102
Fluid capacities .........................125
Fuel ............................................104
calculating fuel economy .......108
capacity ...................................125
choosing the right fuel ...........106
detergent in fuel .....................107
filling your vehicle with
fuel ...................................104, 108
filter, specifications ........104, 124
improving fuel economy ........108
octane rating ...................107, 128quality ......................................107
running out of fuel .................107
safety information relating to
automotive fuels .....................104
Fuses ............................................65
G
Gas mileage
(see Fuel economy) .................108
Gauges .........................................13
H
Hazard flashers ...........................64
Headlamps ...................................20
daytime running lights .............20
flash to pass ..............................21
high beam .................................20
turning on and off ....................20
I
Ignition .................................51, 128
Inspection/maintenance (I/M)
testing ........................................112
Instrument panel
cluster ........................................10
lighting up panel and
interior .......................................21
J
Jump-starting your vehicle ........79
K
Keys
positions of the ignition ...........51
Index
154
2011 Motorhome(mot)
Supplement, 2nd Printing
USA(fus)