oil FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 2011 12.G Owners Manual

Customer Assistance 83
Reporting safety defects (U.S. only) 89
Reporting safety defects (Canada only) 89
Cleaning 90
Maintenance and Specifications 91
Engine compartment 92
Engine oil 93
Battery 96
Engine coolant 98
Fuel information 104
Air filter(s) 120
Part numbers 124
Maintenance product specifications and capacities 125
Engine data 128
Ford Extended Service Plan 130
Scheduled Maintenance Guide 134
Normal scheduled maintenance and log 139
Index 153
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system or translation in whole or part is not permitted without written
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notice and without incurring obligation.
Copyright © 2010 Ford Motor Company
Table of Contents
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Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste, cleaning and
lubrication materials are significant
steps towards this aim. Information
in this respect is highlighted in this guide with the tree symbol.
CALIFORNIA Proposition 65 Warning
WARNING:Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
PERCHLORATE MATERIAL
Certain components of this vehicle such as airbag modules, seat belt
pretensioners, and button cell batteries may contain Perchlorate Material
– Special handling may apply for service or vehicle end of life disposal.
See www.dtsc.ca.gov/hazardouswaste/perchlorate.
BREAKING-IN YOUR VEHICLE
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,000 miles (1,600 km) of
new vehicle operation. Vary your speed frequently in order to give the
moving parts a chance to break in.
Drive your new vehicle at least 1,000 miles (1,600 km) before towing a
trailer. For more detailed information about towing a trailer, refer to
Trailer towingin theTires, Wheels and Loadingchapter.
Do not add friction modifier compounds or special break-in oils since these
additives may prevent piston ring seating. SeeEngine oilin the
Maintenance and Specificationschapter for more information on oil usage.
SPECIAL NOTICES
New Vehicle Limited Warranty
For a detailed description of what is covered and what is not covered by
your vehicle’s New Vehicle Limited Warranty, refer to theWarranty
Guidethat is provided to you along with your Owner’s Guide.
Introduction
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Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
Introduction
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Engine coolant temperature
gauge:Indicates engine coolant
temperature. At normal operating
temperature, the needle will be in
the normal range (between “H” and
“C”).If it enters the red section,
the engine is overheating. Stop
the vehicle as soon as safely
possible, switch off the engine and let the engine cool.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
Odometer:Registers the total miles
(kilometers) of the vehicle.
Trip odometer:SeeTRIPunder
Message centerin this chapter.
Tachometer:Indicates the engine
speed in revolutions per minute.
Driving with your tachometer
pointer continuously at the top of
the scale may damage the engine.
Engine oil pressure gauge:
Indicates engine oil pressure. The
needle should stay in the normal
operating range (between “L” and
“H”). If the needle falls below the
normal range, stop the vehicle, turn
off the engine and check the engine
oil level. Add oil if needed. If the oil
level is correct, have your vehicle checked by your authorized dealer.
Instrument Cluster
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PRESS RESET FOR SYS CHECK
When this message appears, press the RESET button and the message
center will begin to cycle through the following systems and provide a
status of the item if needed.
Note:Some systems show a message only if a condition is present.
1. ENGINE TEMP
2. TRANS TEMP
3. OIL PRESSURE
4. BRAKE FLUID LEVEL
5. FUEL LEVEL (if equipped)
UNITS
Displays the current units English or Metric.
Press the RESET button to change from English to Metric.
ENGLISH RESET FOR NEW
Allows you to choose which language the message center will display in.
Selectable languages are English, Spanish, or French.
Press the RESET button to cycle the message center through English,
Spanish and French language choices. Press and hold the RESET button
for two seconds to set the language choice.
System warnings
System warnings alert you to possible problems or malfunctions in your
vehicle’s operating systems.
In the event of a multiple warning situation, the message center will
cycle the display to show all warnings by displaying each one for four
seconds.
The message center will display the last selected feature if there are no
more warning messages.
Types of messages and warnings:
•Some messages will appear briefly to inform you of something you
may need to take action on or be informed of.
•Some messages will appear once and then again when the vehicle is
restarted.
•Some messages will reappear after clearing or being reset if a problem
or condition is still present and needs your attention.
Instrument Cluster
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•Some messages can be acknowledged and reset by pressing RESET.
This allows you to use the full message center functionality by clearing
the message.
REDUCED ENGINE POWER— Displayed when the engine is
overheating. Stop the vehicle as soon as safely possible, turn off the
engine. If the warning stays on followed by an indicator chime or
continues to come on, contact your authorized dealer as soon as
possible.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
STOP ENGINE SAFELY— Displayed when the engine is overheating.
Stop the vehicle as soon as safely possible, turn off the engine. If the
warning stays on followed by an indicator chime or continues to come
on, contact your authorized dealer as soon as possible.
FUEL LEVEL LOW— Displayed as an early reminder of a low fuel
condition.
BRAKE FLUID LEVEL LOW— Indicates the brake fluid level is low
and the brake system should be inspected immediately. Refer toBrake
fluidin theMaintenance and Specificationschapter.
LOW OIL PRESSURE— Displayed when the engine oil pressure is low.
If this warning message is displayed, check the level of the engine oil.
Refer toEngine oilin theMaintenance and Specificationschapter for
information about adding engine oil. If the oil level is OK and this
warning persists, shut down the engine immediately and contact your
authorized dealer as soon as possible.
CHECK ENGINE TEMPERATURE— Displayed when the engine
coolant is overheating. Stop the vehicle as soon as safely possible, turn
off the engine and let it cool. Check the coolant and coolant level. Refer
toEngine coolantin theMaintenance and Specificationschapter. If
the warning stays on or continues to come on, contact your authorized
dealer as soon as possible.
CHECK TRANS TEMPERATURE— Displayed when the transmission
fluid is overheating. This warning may appear when towing heavy loads
or when driving in a low gear at a high speed for an extended period of
time. Stop the vehicle as soon as safely possible, turn off the engine and
let the transmission cool. Refer toTransmission fluidin the
Maintenance and Specificationschapter.
Instrument Cluster
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The fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingProtected circuits
1 20A Turn/stop lamps, Turn indicators,
Body builder rear turn/stop feeds
2 — Not used
3 — Not used
4 10A Instrument panel cluster
5 10A Body builder accessory feed
(accessory and run)
6 — Not used
7 15A Blower motor relay coil
8 10A Brake lamps feed
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The high-current fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
1 5A* Power brake assist module***
2 10A* A/C compressor clutch
3 20A* A/C clutch relay coil, Mass air
flow sensor (MAFS) with intake
air temperature (IAT), Vapor
management valve, Engine heated
exhaust gas oxygen (HEGO)
sensor #11, HEGO #21, Catalyst
monitor sensor (CMS)
4 5A* Powertrain control module (PCM)
memory
5 20A* PCM power
19 29
18 28
17 27
16 26
15 25
14 24
13
11 12
910
78
56
34
1223
22
21
20
R6
R5
R4
R3
R2
R1DIODE2
DIODE1
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Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
6 20A* Park lamp feeds, Instrument panel
(IP) fuse #41, Warning chime
module, Trailer tow running lamp
relay coil, IP dimmer module
7 20A* Ignition coils, Radio capacitors
8 — Not used
9 10A* Starter main relay coil, Starter
ground relay coil
10 20A* Daytime running lamps (DRL)
11 20A* Fuel pump relay coil, PCM power
12 25A* Trailer tow back-up lamps feed, IP
- backup lamp feed
13 30A** Trailer tow electric brake
controller feed
14 60A** IP battery feed (fuse #9, 15, 21)
15 20A Trailer tow park lamps
16 60A** Anti-lock brake system (ABS)
module
17 20A** Horn feed
18 20A** Transmission control indicator
light, Tow/haul switch, Backup
lamp feed
19 — Not used
20 30A** PCM relay coil, PCM relay (PDB
fuses#3,5,7,18)
21 20A** Fuel pump motor, Fuel injectors
22 20A** Diagnostic tool connector, Cigar
lighter feed
23 40A** Blower motor feed
24 50A** IP battery feed (fuses #4, 10, 16,
22)
Roadside Emergencies
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WHEEL LUG NUT TORQUE SPECIFICATIONS
On vehicles equipped with dual rear wheels, retighten the wheel lug nuts
to the specified torque at 100 miles (160 km), and again at 500 miles
(800 km) of new vehicle operation and after any wheel disturbance (tire
rotation, changing a flat tire, wheel removal, etc.).
Bolt size Wheel lug nut torque*
ft-lb N•m
M14x1.5
(19.5 in. wheels)150 200
M22x1.5
(22.5 in. wheels)450 610
* Torque specifications are for nut and bolt threads free of dirt and
rust. Use only Ford recommended replacement fasteners.
On all two-piece flat wheel nuts,
apply one drop of motor oil between
the flat washer and the nut. Do not
apply motor oil to the wheel nut
threads or the wheel stud threads.
WARNING:When a wheel is installed, always remove any
corrosion, dirt or foreign materials present on the mounting
surfaces of the wheel or the surface of the wheel hub, brake drum or
brake disc that contacts the wheel. Ensure that any fasteners that
attach the rotor to the hub are secured so they do not interfere with
the mounting surfaces of the wheel. Installing wheels without correct
metal-to-metal contact at the wheel mounting surfaces can cause the
wheel nuts to loosen and the wheel to come off while the vehicle is in
motion, resulting in loss of control.
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