warning FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS 2017 13.G Repair Manual

WARNINGS
When inflating the tire for
mounting pressures up to
20 psi (1.38 bar) greater than the
maximum pressure on the tire
sidewall, the following
precautions must be taken to
protect the person mounting the
tire: 1. Make sure that you have the
correct tire and wheel size.
2. Lubricate the tire bead and
wheel bead seat area again.
3. Stand at a minimum of 12 ft
(3.66 m)
away from the
wheel and tire assembly. 4. Use both eye and ear
protection.
For a mounting pressure
more than
20 psi (1.38 bar)
greater than the maximum
pressure, a Ford dealer or other
tire service professional should do
the mounting. Always inflate steel carcass
tires with a remote air fill with
the person inflating standing at a
minimum of
12 ft (3.66 m) away
from the wheel and tire assembly. Important: Remember to replace
the wheel valve stems when the
road tires are replaced on your
vehicle
It is recommended that the two
front tires or two rear tires
generally be replaced as a pair. Replacing a Tire That is
Greenhouse Gas Certified
The tires installed on this vehicle
at the factory as original
equipment are certified for
Greenhouse Gas and Fuel
Efficiency regulations.
Replacement tires must be of
equal or lower rolling resistance
level (TRRL or Crr). Consult with
your tire supplier(s) for
appropriate replacement tires.
Safety Practices
WARNINGS
If your vehicle is stuck in
snow, mud or sand, do not
rapidly spin the tires; spinning the
tires can tear the tire and cause
an explosion. A tire can explode in
as little as three to five seconds. Do not spin the wheels at
over
34 mph (55 km/h). The
tires may fail and injure a
passenger or bystander. Driving habits have a great deal
to do with your tire mileage and
safety.
*Observe posted speed limits
*Avoid fast starts, stops and turns
*Avoid potholes and objects on
the road
*Do not run over curbs or hit the
tire against a curb when parking
118
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Wheels and Tires

Rotating your tires at the
recommended interval (as
indicated in the Scheduled
Maintenance chapter) will help
your tires wear more evenly,
providing better tire performance
and longer tire life.
Dual rear wheel drive vehicle - six
tire rotation
If your vehicle is equipped with
dual rear wheels it is
recommended that the front and
rear tires (in pairs) be rotated only
side to side. We do not
recommend splitting up the dual rear wheels. Rotate them side to
side as a set. After tire rotation,
inflation pressures must be
adjusted for the tires new
positions in accordance with
vehicle requirements.
Sometimes irregular tire wear can
be corrected by rotating the tires.
USING SNOW CHAINS
WARNING
Snow tires must be the same size,
load index, and speed rating as those
originally provided by Ford. Use of
any tire or wheel not recommended by
Ford can affect the safety and
performance of your vehicle, which could
result in an increased risk of loss of vehicle
control, vehicle rollover, personal injury,
and death. Additionally, the use of
non-recommended tires and wheels could
cause steering, suspension, axle, transfer
case, or power transfer unit failure. It is also
strongly advised to follow the Ford
recommended tire inflation pressure found
on the Safety Compliance Certification
Label (affixed to either the door hinge
pillar, door-latch post, or the door edge
that meets the door-latch post, next to the
driver ’s seating position), or Tire Label
which is located on the B-Pillar or the edge
of the driver door. Failure to follow the tire
pressure recommendations can cause
uneven treadwear patterns and adversely
affect the way your vehicle handles. The tires on your vehicle have all-weather
treads to provide traction in rain and snow.
However, in some climates, you may need
to use snow tires and cables. If you need
to use cables, it is recommended that steel
wheels (of the same size and
specifications) be used, as cables may chip
aluminum wheels.
120
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Wheels and TiresE161439

Note:
The suspension insulation and
bumpers help prevent vehicle damage. Do
not remove these components from your
vehicle when using snow tires and chains.
Follow these guidelines when using snow
tires and chains:
• If possible, avoid fully loading your
vehicle.
• Use only SAE Class S chains.
• Install chains securely, verifying that
the chains do not touch any wiring,
brake lines or fuel lines.
• Drive cautiously. If you hear the chains
rub or bang against your vehicle, stop
and retighten the chains. If this does
not work, remove the chains to prevent
damage to your vehicle.
• Remove the tire chains when they are
no longer needed. Do not use tire
chains on dry roads.
If you have any questions regarding snow
chains or cables, please contact your
authorized dealer.
CHANGING A ROAD WHEEL
If you get a flat tire while driving, do not
apply the brake heavily. Instead, gradually
decrease your speed. Hold the steering
wheel firmly and slowly move to a safe
place on the side of the road.
Dissimilar Spare Wheel and Tire
Assembly Information WARNING
Failure to follow these guidelines
could result in an increased risk of
loss of vehicle control, injury or death. If you have a dissimilar spare wheel and
tire, then it is intended for temporary use
only. This means that if you need to use it,
you should replace it as soon as possible
with a road wheel and tire assembly that
is the same size and type as the road tires
and wheels that were originally provided
by Ford. If the dissimilar spare tire or wheel
is damaged, it should be replaced rather
than repaired.
A dissimilar spare wheel and tire assembly
is defined as a spare wheel and tire
assembly that is different in brand, size or
appearance from the road tires and wheels
and can be one of three types:
1.
T-type mini-spare: This spare tire
begins with the letter T for tire size and
may have Temporary Use Only molded in
the sidewall.
2. Full-size dissimilar spare with label
on wheel:
This spare tire has a label on
the wheel that states: THIS WHEEL AND
TIRE ASSEMBLY FOR TEMPORARY USE
ONLY.
When driving with one of the dissimilar
spare tires listed above, do not:
• Exceed
50 mph (80 km/h).
• Load the vehicle beyond maximum
vehicle load rating listed on the Safety
Compliance Label.
• Tow a trailer.
• Use snow chains on the end of the
vehicle with the dissimilar spare tire.
• Use more than one dissimilar spare tire
at a time.
• Use commercial car washing
equipment.
• Try to repair the dissimilar spare tire.
121
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Wheels and Tires

Use of one of the dissimilar spare tires
listed above at any one wheel location can
lead to impairment of the following:
•
Handling, stability and braking
performance.
• Comfort and noise.
• Ground clearance and parking at curbs.
• Winter weather driving capability.
• Wet weather driving capability.
• All-wheel driving capability.
3. Full-size dissimilar spare without
label on wheel
When driving with the full-size dissimilar
spare wheel and tire assembly, do not:
• Exceed 70 mph (113 km/h).
• Use more than one dissimilar spare
wheel and tire assembly at a time.
• Use commercial car washing
equipment.
• Use snow chains on the end of the
vehicle with the dissimilar spare wheel
and tire assembly.
The usage of a full-size dissimilar spare
wheel and tire assembly can lead to
impairment of the following:
• Handling, stability and braking
performance.
• Comfort and noise.
• Ground clearance and parking at curbs.
• Winter weather driving capability.
• Wet weather driving capability.
• All-wheel driving capability.
When driving with the full-size dissimilar
spare wheel and tire assembly additional
caution should be given to:
• Towing a trailer.
• Driving vehicles equipped with a
camper body.
• Driving vehicles with a load on the
cargo rack. Drive cautiously when using a full-size
dissimilar spare wheel and tire assembly
and seek service as soon as possible.
Tire Change Procedure
WARNINGS
When one of the front wheels is off
the ground, the transmission alone
will not prevent the vehicle from
moving or slipping off the jack, even if the
transmission is in park (P). To help prevent the vehicle from
moving when you change a tire, be
sure to place the transmission in park
(P), set the parking brake and block (in
both directions) the wheel that is
diagonally opposite (other side and end of
the vehicle) to the tire being changed. Never get underneath a vehicle that
is supported only by a jack. If the
vehicle slips off the jack, you or
someone else could be seriously injured. Do not attempt to change a tire on
the side of the vehicle close to
moving traffic. Pull far enough off the
road to avoid the danger of being hit when
operating the jack or changing the wheel. Always use the jack provided as
original equipment with your vehicle.
If using a jack other than the one
provided as original equipment with your
vehicle, make sure the jack capacity is
adequate for the vehicle weight, including
any vehicle cargo or modifications. 1.
Park on a level surface, set the parking
brake and activate the hazard flashers.
2. Place the transmission in park (P) and
turn the engine off.
122
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Wheels and Tires

14. Stow the jack, handle and lug wrench. 15. Unblock the wheels.
TECHNICAL SPECIFICATIONS
Wheel Lug Nut Torque Specifications
WARNING
When a wheel is installed, always remove any corrosion, dirt or foreign materials
present on the mounting surfaces of the wheel or the surface of the wheel hub,
brake drum or brake disc that contacts the wheel. Make sure that any fasteners
that attach the rotor to the hub are secured so they do not interfere with the mounting
surfaces of the wheel. Installing wheels without correct metal-to-metal contact at the
wheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come off
while the vehicle is in motion, resulting in loss of control. Ib-ft (Nm)
*
Bolt size
150 (200)
M14 x 1.5
(19.5 inch wheels)
450 (610)
M22 x 1.5
(22.5 inch wheels)
* Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford
recommended replacement fasteners.
On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to the specified
torque at 100 miles (160 kilometers), and again at 500 miles (800 kilometers) of new
vehicle operation and after any wheel disturbance (such as tire rotation, changing a flat
tire, wheel removal).
On all two-piece flat wheel nuts, apply one drop of motor oil between the flat washer
and the nut. Do not apply motor oil to the wheel nut threads or the wheel stud threads. 124
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Wheels and TiresE161443

CAPACITIES AND SPECIFICATIONS
Capacities
WARNING
The air conditioning refrigerant system contains refrigerant under high pressure.
Only qualified personnel should service the air conditioning refrigerant system.
Opening the air conditioning refrigerant system can cause personal injury.
Capacity
Item
7.0 qt (6.6 L)
Engine oil (with oil filter)
30.6 qt (29 L)
Engine coolant
Between MIN/MAX on brake fluid reservoir
Brake fluid
4.1 qt (3.9 L)
Rear axle lubricant
(Dana M80 axle)
8.0 qt (7.6 L)
Rear axle lubricant
(Dana S110 axle)
7.0 qt (6.6 L)
Rear axle lubricant
(Dana S130 axle)
16.0 qt (15.1 L)
Rear axle lubricant
(Dana Spicer 107060S axle)
17.2 qt (16.3 L)1
Automatic transmission fluid
Keep in FULL range on dipstick
Power steering fluid
Fill as required
Windshield washer fluid
80 gal (303 L)
Fuel tank (Motorhome)
40 gal (151 L)
Fuel tank (Commercial chassis)
44 oz (1.25 kg)
A/C refrigerant
8.8 fl oz (260.2 ml)
A/C refrigerant compressor oil
1 Approximate dry fill capacity. Actual amount may vary during fluid changes.
129
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Capacities and Specifications

Check every six months
Hinges, latches and outside locks for proper operation. Lubricate if necessary. Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
Multi-point Inspection
In order to keep your vehicle running right,
it is important to have the systems on your
vehicle checked regularly. This can help
identify potential issues and prevent major
problems. We recommend having the
following multi-point inspection performed
at every scheduled maintenance interval
to help make sure your vehicle keeps
running great. Multi-point inspection
Horn operation
Accessory drive belt(s)
Radiator, cooler, heater and A/C hoses
Battery performance
Suspension component for leaks ordamage
Engine air filter
Steering and linkage
Exhaust system
Tires (including spare) for wear and properpressure**
Exterior lamps and hazard warning system
operation
Windshield for cracks, chips or pits
Fluid levels *
; fill if necessary
Washer spray and wiper operation
For oil and fluid leaks
* Brake, coolant recovery reservoir, automatic transmission, power steering and window
washer.
** If your vehicle is equipped with a temporary mobility kit, check the tire sealant expiration
Use By date on the canister. Replace as needed.
138
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Scheduled Maintenance

A
About This Manual...........................................3
ABS See: Brakes............................................................. 36
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes.................................................................. 36
Accessories See: Replacement Parts
Recommendation.............................................. 6
Adjusting the Steering Wheel
....................10
Air Filter See: Changing the Engine Air Filter.............100
Appendices.....................................................154
Audible Warnings and Indicators
..............18
Fail-Safe Cooling Warning Chime.................. 18
Headlamps On Warning Chime....................... 18
Key in Ignition Warning Chime......................... 18
Parking Brake On Warning Chime................... 18
Shift to Park Warning Chime............................ 18
Automatic Transmission.............................33 Brake-Shift Interlock........................................... 35
If Your Vehicle Gets Stuck In Mud or Snow.................................................................... 35
Understanding the Positions of Your Automatic Transmission............................... 33
Automatic Transmission Fluid Check...............................................................93
Adjusting automatic transmission fluid levels.................................................................... 95
Automatic transmission fluid filter................95
Correct fluid level................................................. 94
High fluid level....................................................... 95
Low fluid level....................................................... 94
B
Battery See: Changing the 12V Battery....................... 98
Brake Fluid Check
..........................................95
Hydroboost............................................................ 96
Hydromax............................................................... 95
Brakes.................................................................36 General Information............................................ 36
Breaking-In........................................................51 C
California Proposition 65
...............................5
Capacities and Specifications.................129 Specifications...................................................... 130
Car Wash See: Cleaning the Exterior................................ 101
Changing a Fuse
.............................................83
Fuses........................................................................\
. 83
Changing a Road Wheel
.............................121
Dissimilar Spare Wheel and Tire Assembly
Information........................................................ 121
Tire Change Procedure..................................... 122
Changing the 12V Battery...........................98 Battery relearn...................................................... 99
Changing the Engine Air Filter.................100
Cleaning the Alloy Wheels
........................102
Cleaning the Engine.....................................102
Cleaning the Exterior....................................101 Exterior Chrome Parts....................................... 101
Exterior Plastic Parts.......................................... 101
Stripes or Graphics............................................. 101
Underbody............................................................ 102
Under Hood.......................................................... 102
Coolant Check See: Engine Coolant Check.............................. 89
Cruise Control
...................................................10
Principle of Operation........................................ 38
Cruise control See: Using Cruise Control................................. 38
Customer Assistance
...................................58
D
Daytime Running Lamps
..............................13
Direction Indicators.........................................13
Driving Hints......................................................51
Driving Through Water
..................................52
DRL See: Daytime Running Lamps.......................... 13
E
Economical Driving
.........................................51
Emission Control System...........................30
On-Board Diagnostics (OBD-II)...................... 31
Readiness for Inspection and Maintenance (I/M) Testing...................................................... 31
157
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Index

Engine Block Heater......................................25
Using the Engine Block Heater........................ 25
Engine Coolant Check..................................89
Adding Engine Coolant...................................... 90
Coolant Change.................................................... 92
Engine Coolant Temperature Management.................................................... 93
Fail-Safe Cooling.................................................. 92
Recycled Coolant.................................................. 91
Severe Climates..................................................... 91
Engine Oil Check............................................88 Adding Engine Oil................................................ 88
Engine Oil Dipstick
........................................88
Engine Specifications..................................125
Drivebelt Routing................................................ 125
Environment.......................................................9
Essential Towing Checks............................48 Before Towing a Trailer...................................... 49
Hitches..................................................................... 48
Launching or Retrieving a Boat or Personal Watercraft (PWC).......................................... 50
Safety Chains........................................................ 48
Trailer Brakes......................................................... 49
Trailer Lamps......................................................... 49
When Towing a Trailer........................................ 49
Export Unique Options
...................................7
F
Ford Credit...........................................................5 US Only....................................................................... 5
Ford Protect....................................................134 Ford Protect (CANADA ONLY)...................... 135
Ford Protect (U.S. Only)................................... 134
Fuel and Refueling.........................................26
Fuel Consumption
.........................................29
Calculating Fuel Economy................................ 29
Filling the Fuel Tank............................................ 29
Fuel Filter
..........................................................98
Fuel Quality.......................................................27
Choosing the Right Fuel..................................... 27
Fuses...................................................................65
Fuse Specification Chart
.............................65
Diode and Relay Module.................................... 75
F53 Passenger Compartment Fuse Panel..................................................................... 77
F53 Power Distribution Box.............................. 65G
Gauges
................................................................14
Engine Coolant Temperature Gauge.............15
Engine Oil Pressure Gauge................................. 15
Fuel Gauge............................................................... 15
Speedometer.......................................................... 15
Transmission Fluid Temperature Gauge.................................................................... 15
General Maintenance Information
........136
Multi-point Inspection...................................... 138
Owner Checks and Services........................... 137
Protecting Your Investment............................ 136
Why Maintain Your Vehicle?.......................... 136
Why Maintain Your Vehicle at Your Dealership?...................................................... 136
Getting Assistance Outside the U.S. and Canada.............................................................61
Getting the Services You Need
.................58
Away From Home................................................ 58
H
Handbrake See: Parking Brake................................................ 37
Hazard Warning Flashers............................54
Hints on Driving With Anti-Lock Brakes..............................................................36
I
Ignition Switch
.................................................23
In California (U.S. Only)...............................59
Information Displays
......................................19
General Information............................................. 19
Information Messages
.................................20
Engine........................................................................\
21
Maintenance........................................................... 22
Transmission.......................................................... 22
Instrument Cluster
..........................................14
Instrument Lighting Dimmer.......................12
Introduction........................................................3
J
Jump Starting the Vehicle...........................54 Connecting the Jumper Cables....................... 55
Jump Starting........................................................ 56
158
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Index

Speed Control
See: Cruise Control.............................................. 38
Starter Switch See: Ignition Switch............................................. 23
Starting a Gasoline Engine.........................23 Failure to Start....................................................... 24
Guarding Against Exhaust Fumes.................24
Important Ventilating Information................24
Stopping the Engine When Your Vehicle is Moving................................................................. 24
Stopping the Engine When Your Vehicle is Stationary........................................................... 24
Starting and Stopping the Engine............23 General Information............................................ 23
Steering Wheel................................................10
Symbols Glossary.............................................3
T
Technical Specifications See: Capacities and Specifications.............125
The Better Business Bureau (BBB) Auto Line Program (U.S. Only).........................60
Tire Care
...........................................................105
Glossary of Tire Terminology......................... 106
Information About Uniform Tire Quality Grading.............................................................. 105
Information Contained on the Tire Sidewall............................................................. 107
Temperature A B C............................................ 106
Traction AA A B C............................................... 105
Treadwear............................................................. 105
Tires See: Wheels and Tires...................................... 105
Towing a Trailer...............................................45 Load Placement................................................... 45
Towing the Vehicle on Four Wheels.......50 Emergency Towing.............................................. 50
Towing................................................................45
Transmission Code Designation.............128
Transmission....................................................33
Transmission See: Transmission................................................ 33
Transporting the Vehicle
.............................56
Type Approvals.............................................154
RF Certification Logos for Tire Pressure
Monitoring Sensor(s)................................... 154U
Under Hood Overview - Commercial
Chassis............................................................86
Under Hood Overview - Motorhome Chassis............................................................87
Using Cruise Control.....................................38 Switching Cruise Control Off........................... 38
Switching Cruise Control On............................ 38
Using Snow Chains
......................................120
Utilizing the Mediation/Arbitration Program (Canada Only)............................61
V
Vehicle Care.....................................................101 General Information........................................... 101
Vehicle Certification Label.........................127
Vehicle Identification Number
.................127
Vehicle Storage.............................................103 Battery.................................................................... 103
Body........................................................................\
103
Brakes..................................................................... 104
Cooling system.................................................... 103
Engine..................................................................... 103
Fuel system.......................................................... 103
General................................................................... 103
Miscellaneous...................................................... 104
Removing Vehicle From Storage.................. 104
Tires........................................................................\
. 104
VIN See: Vehicle Identification Number..............127
W
Warning Lamps and Indicators..................16 Anti-Lock Braking System................................. 16
Battery....................................................................... 16
Brake Reserve System......................................... 17
Brake System.......................................................... 17
Cruise Control.......................................................... 17
Direction Indicator................................................. 17
Electronic Throttle Control................................. 17
Fasten Safety Belt................................................. 17
High Beam................................................................ 17
Service Engine Soon............................................. 17
Transmission Tow/Haul...................................... 18
160
Motorhome (TY3) Canada/United States of America, enUSA, First Printing Index