service FORD F150 2002 10.G Owners Manual

SPECIAL NOTICES
Emission warranty
The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage,
Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke
Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions
Defect and Emissions Performance Warranties. For a detailed description of
what is covered and what is not covered, refer to theWarranty Guidethat
is provided to you along with your Owner's Guide.
Special instructions
For your safety, your vehicle is fitted with sophisticated electronic controls.
By operating other electronic equipment (e.g. mobile telephone
without exterior aerial) electromagnetic fields can occur which
can cause malfunctions of the vehicle electronics. Therefore you should
observe the instructions of the equipment manufacturers.
Please read the sectionAir bagin theSeating and safety
restraintschapter. Failure to follow the specific warnings and
instructions could result in personal injury.
Front seat mounted rear facing child or baby seats should
NEVERbe used in front of a passenger side air bag unless the
air bag can be and is turned OFF.
Snowplowing
Ford recommends the following specifications for low speed, personal
use snow removal:
²
F-150 4x4 (except F-150 Supercrew, ªLightningº and ªHarley-Davidsonº)
²5.4L engine
²Heavy duty service package
²Super engine cooling
²Heavy duty front suspension package
²Automatic transmission with auxiliary automatic transmission fluid
cooling
Introduction
6

Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle's functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works.If any light remains on after starting the vehicle, have
the respective system inspected immediately.
Service engine soon
Illuminates briefly to ensure the
system is functional. If it comes on
after the engine is started, one of
the engine's emission control
systems may be malfunctioning. The
light may illuminate without a
driveability concern being noted. The vehicle will usually be drivable and
will not require towing.
Light turns on solid:
Temporary malfunctions may cause the light to illuminate. Examples are:
1. The vehicle has run out of fuel.
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been properly installed and securely
tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with high quality fuel of the recommended octane and/or properly
installing and securely tightening the fuel cap. After three driving cycles
without these or any other temporary malfunctions present, the light
should turn off. (A driving cycle consists of a cold engine startup
followed by mixed city/highway driving.) No additional vehicle service is
required.
If the light remains on, have your vehicle serviced at the first available
opportunity.
Light is blinking:
Engine misfire is occurring which could damage your catalytic converter.
You should drive in a moderate fashion (avoid heavy acceleration and
deceleration) and have your vehicle serviced at the first available
opportunity.
SERVICE
ENGINE
SOON
Instrument Cluster
11

Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Check fuel cap
Illuminates when the fuel cap is not
installed correctly. Check the fuel
cap for proper installation. When
the fuel filler cap is properly
re-installed, the light(s) will turn off
after a period of normal driving.
Continuing to operate the vehicle with the check fuel cap light on, can
activate theService Engine Soon/Check Enginewarning light.
It may take a long period of time for the system to detect an
improperly installed fuel filler cap.
For more information, refer toFuel filler capin theMaintenance and
specificationschapter.
Brake system warning
Illuminates if the parking brake is
engaged. Also momentarily
illuminates at start up to ensure the
circuit is functional. If the brake
warning lamp does not illuminate at
these times, or illuminates after releasing the parking brake, seek service
immediately. Refer toBrakesin theDrivingchapter for more
information.
Anti-lock brake system (ABS)
Momentarily illuminates at start up
to ensure the circuit is functional. If
the light does not illuminate,
remains on or continues to flash, the
ABS needs to be serviced (refer to
Brakesin theDrivingchapter for more information). With the ABS light
on, the ABS is disabled and normal braking is still functional.
!
BRAKE
ABS
Instrument Cluster
12

Safety belt
Illuminates to remind you to fasten
your safety belts. For more
information, refer to theSeating
and safety restraintschapter.
Air bag readiness
Illuminates to confirm that the air
bags (front or side) are operational.
If the light fails to illuminate,
continues to flash or remains on,
have the system serviced immediately.
Charging system
Illuminates when the battery is not
charging properly.
Oil pressure/Engine coolant
Illuminates when the engine coolant
temperature is above the normal
range or the engine oil pressure is
below normal range. Check the
engine oil and coolant level refer to
Adding engine oilandAdding coolantin theMaintenance and
specifications chapter.
Low fuel
Illuminates when the fuel level in
the fuel tank is at, or near, empty
(refer toFuel gaugein this chapter
for more information).
LOW
FUEL
Instrument Cluster
13

Low washer fluid
Illuminates when the windshield
washer fluid is low.
Speed control (if equipped)
Illuminates when the speed control
is activated.
Transmission control indicator light (TCIL)
Illuminates when the overdrive
function of the transmission has
been turned OFF using the
Transmission Control Switch (TCS).
Refer to theDrivingchapter for
transmission function and operation.
If the light does not come on or if the light flashes steadily, have your
vehicle serviced as soon as possible, damage to the transmission could
occur.
Turn signals
Illuminates when the turn signals or
the hazard lights are turned on. If
the lights stay on continuously or
flash faster, check for a burned-out
bulb.
High beams
Illuminates when the high beam
headlamps are turned on.
Door ajar
Illuminates when any door is open
(or not fully closed).
CRUISE
OVERDRIVE
DOOR
AJAR
Instrument Cluster
14

Anti-theft system (if equipped)
Refer toSecuriLockypassive
anti-theft systemin theLocks and
Securitychapter.
Four wheel drive low (if equipped)
Illuminates when four-wheel drive
low is is engaged. If the light
continues to flash have the system
serviced.
Four wheel drive indicator (if equipped)
Illuminates when the four-wheel
drive is engaged. If the light
continues to flash have the system
serviced.
Safety belt warning chime
Sounds to remind you to fasten your safety belts.
BeltMinder chime
Sounds intermittently to remind you to fasten your safety belts.
Supplemental restraint system (SRS) warning chime
Sounds when a malfunction in the supplemental restraint system (front
or side airbags) has been detected. Have the supplemental restraint
system inspected immediately.
Headlamps on warning chime
Sounds when the headlamps or parking lamps are on, the key is removed
from the ignition and the driver's door is opened.
Key-in-ignition warning chime
Sounds when the key is left in the ignition and the driver's door is
opened.
THEFT
LOW
RANGE
4x4
Instrument Cluster
15

Engine coolant temperature gauge
Indicates the temperature of the
engine coolant. At normal operating
temperature, the needle remains
within the normal area (the area
between the ªHº and ªCº). If it
enters the red section, the engine is
overheating. Stop the vehicle as
soon as safely possible, switch off
the engine immediately and let the
engine cool. Refer toEngine
coolantin theMaintenance and
specificationschapter.
Never remove the coolant reservoir cap while the engine is
running or hot. Steam and scalding liquid from a hot cooling
system can burn you badly.
This gauge indicates the temperature of the engine coolant, not the
coolant level. If the coolant is not at its proper level the gauge indication
will not be accurate. If the gauge enters the red section, the oil
pressure/engine coolant andCheck Engine/Service Engine Soon
indicators illuminate, refer toWhat you should know about fail-safe
coolingin theMaintenance and specificationschapter.
Engine oil pressure gauge
Indicates engine oil pressure. At
normal operating temperature, the
needle will be in the normal range
(the area between the ªLº and ªHº);
if the needle goes below the normal
range, stop the vehicle as soon as
safely possible and switch off the
engine immediately. Check the oil
level. Add oil if needed (refer to
Engine oilin theMaintenance
and specificationschapter). If the oil level is correct, have your vehicle
checked at your dealership or by a qualified technician.
C
H
L
H
Instrument Cluster
17

²Do not leave tapes in the cassette player for a long time when not
being played.
RADIO FREQUENCY INFORMATION
The Federal Communications Commission (FCC) and the Canadian Radio
and Telecommunications Commission(CRTC) establish the frequencies
AM and FM stations may use for their broadcasts. Allowable frequencies
are:
AM 530, 540±1600, 1610 kHz
FM 87.7, 87.9±107.7, 107.9 MHz
Not all frequencies are used in a given area.
RADIO RECEPTION FACTORS
Three factors can affect radio reception:
²Distance/strength.The further an FM signal travels, the weaker it is.
The listenable range of the average FM station is approximately 40 km
(24 miles). This range can be affected by ªsignal modulation.º Signal
modulation is a process radio stations use to increase their
strength/volume relative to other stations.
²Terrain.Hills, mountains and tall buildings between your vehicle's
antenna and the radio station signal can cause FM reception problems.
Static can be caused on AM stations by power lines, electric fences,
traffic lights and thunderstorms. Moving away from an interfering
structure (out of its ªshadowº) returns your reception to normal.
²Station overload.Weak signals are sometimes captured by stronger
signals when you pass a broadcast tower. A stronger signal may
temporarily overtake a weaker signal and play while the weak station
frequency is displayed.
The audio system automatically switches to single channel reception if it
will improve the reception of a station normally received in stereo.
AUDIO SYSTEM WARRANTIES AND SERVICE
Refer to theWarranty Guidefor audio system warranty information.
If service is necessary, see your dealer or a qualified technician.
Entertainment Systems
53

PANEL DIMMER CONTROL
Use to adjust the brightness of the
instrument panel during headlamp
and parklamp operation.
²Rotate up to brighten.
²Rotate down to dim.
²Rotate to full up position (past
detent) to turn on interior lamps.
²Rotate to full down position (past
detent) to turn off interior lamps.
AIMING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident the alignment of your headlamps
should be checked by a qualified service technician.
TURN SIGNAL CONTROL
²Push down to activate the left
turn signal.
²Push up to activate the right turn
signal.
Lights
67

Changing the wiper blades
To replace the wiper blades:
1. Pull the wiper arm away from the
windshield and lock into the service
position.
2. Turn the blade at an angle from
the wiper arm. Push the lock pin
manually to release the blade and
pull the wiper blade down toward
the windshield to remove it from the
arm.
3. Attach the new wiper to the
wiper arm and press it into place
until a click is heard.
TILT STEERING WHEEL (IF EQUIPPED)
Pull the tilt steering control toward
you to move the steering wheel up
or down. Hold the control while
adjusting the wheel to the desired
position, then release the control to
lock the steering wheel in position.
Driver Controls
77