engine FORD F150 2004 11.G Owners Manual

4Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick's normal operating range.
5Your vehicle's rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
6Service refill capacity is determined by filling the axle to 6-14 mm
(1/4-9/16 inch) below the bottom of the filler hole with the vehicle on a
level surface.
Add 118 ml (4 oz.) of FEHP Friction Modifier, XL-7 or equivalent, for
complete fill of 8.8 inch and 9.75 inch Traction-Lok axles.
7Service refill capacity is determined by filling the axle to the bottom of
the filler hole with the vehicle on a level surface.
For 10.25 inch Traction-Lok axles, use 3.1L (6.5 pints) of Motorcraft SAE
75W-90 Fuel Efficient High Performance Synthetic Rear Axle Lubricant
and 118 ml (4 oz.) of FEHP Friction Modifier XL-7 or equivalent.
8Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153±H and the API Certification mark.
Maintenance and Specifications
260

LUBRICANT SPECIFICATIONS
ItemFord part name
or equivalentFord part
numberFord
specification
Front axle (4X4)Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant
XY-75W90-QFEHPÐ
Rear axleMotorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant
1
XY-75W90±QFEHPÐ
Brake fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS- M97B51-A1
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO-5W20-QSP
(US)
CXO-5W20±LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
Maintenance and Specifications
261

Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 4.6L V8 engine 5.4L V8 engine
Cubic inches 281 330
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-0.056 inch)1.016-1.21 mm
(0.040-0.050 inch)
1
Ignition system Coil on plug Coil on plug
Compression ratio 9.37:1 9.85:1
1The 5.4L 3V spark plug gap CANNOT be adjusted.
VEHICLE DIMENSIONS
Regular Cab
Vehicle
dimensionsStyleside 6.5'
box mm (in)Flareside 6.5'
box mm (in)Styleside 8.0'
box mm (in)
(1) Overall
length5371 (211.5) 5371 (211.5) 5844 (230.1)
(2) Overall
width2005 (78.9) 2005 (78.9) 2005 (78.9)
(3) Overall
height 4x2/4x41854 (73.0) /
1905 (75.0)1854 (73.0) /
1905 (75.0)1867 (73.5) /
1930 (76.0)
(4) Wheelbase
4x2/4x43195 (126) /
3203 (126)3195 (126) /
3203 (126)3668 (144) /
3675 (145)
Maintenance and Specifications
263

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver's side.
Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
268

7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block and transmission.
Transmission/Transaxle code designations
You can find a transmission/transaxle code on the vehicle certification
label which is located on the door pillar. The following table tells you
which transmission or transaxle each code represents.
Truck application:
Code Transmission Description
Manual transmission
M Manual 5±speed overdrive (Mazda R2)
C Manual 5±speed overdrive (Close ratio)
W Manual 5±speed overdrive (Dana ZF)
G Manual 6±speed ZF
Automatic transmission
U Automatic 4±speed overdrive (4R70W)
Maintenance and Specifications
269

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford or Ford of Canada dealer.
These quality accessories have been specifically engineered to fulfill your
automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory
is made from high quality materials and meets or exceeds Ford's rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Ford accessory found to be
defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessory. The accessory will be warranted for whichever provides you
the greatest benefit:
²12 months or 20,000 km (12,000 miles) (whichever occurs first), or
²the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle's Limited Warranty Ð 3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Following is a list of several Ford Genuine Accessory products. Not all
accessories are available for all models. To find out what accessories are
available for your vehicle, please contact your dealer or visit our online
store at: www.fordaccessoriesstore.com.
Exterior style
Bug shields
Deflectors
Exterior trim
Fender flares
Front end covers
Grille inserts
Headlamps, taillamps, fog lights and Daytime Running Lamps (DRLS)
Running boards
Sliding rear windows - manual and power
Splash guards
Accessories
Accessories
271

Step bars
Tonneau covers
Truck caps
Wheels
Interior style
Cell phone holders
Consoles
Electrochromatic compass/temperature interior mirrors
Floor mats
Interior trim kits
Leather wrapped steering wheels
Scuff plates
Speed control
Lifestyle
Bedliners and bedmats
Bed tents
Bike racks
Cargo organization and management
Diamond plate accessories
Engine block heaters and blankets
Rear seat entertainment systems
Toolboxes
Towing mirrors
TracRac and accessories
Trailer hitches, wiring harnesses and accessories
Peace of mind
Airbag anti-theft locks
First aid and safety kits
Full vehicle covers
Locking gas cap
Accessories
272

A
Accessory delay ..........................59
Air bag supplemental restraint
system ........................................118
and child safety seats ............120
description ..............................118
disposal ....................................123
driver air bag ..........................121
indicator light .........................122
operation .................................121
passenger air bag ...................121
passenger deactivation
switch ......................................123
Air cleaner filter ...............251, 257
Air conditioning ....................35, 37
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................231
Anti-lock brake system
(see Brakes) ..............................149
Armrests ......................................98
Audio system
(see Radio) ................18, 20, 23, 26
Automatic transmission
driving an automatic
overdrive .................................154
fluid, adding ............................248
fluid, checking ........................248
fluid, refill capacities ..............257
fluid, specification ..................263
Axle
lubricant specifications ..261, 263
refill capacities ........................257
traction lok ..............................151
B
Battery .......................................229acid, treating emergencies .....229
jumping a disabled battery ....201
maintenance-free ....................229
replacement, specifications ...257
servicing ..................................229
Bed extender ..............................80
Brakes ........................................149
anti-lock ...................................149
anti-lock brake system (ABS)
warning light ...........................149
fluid, checking and adding ....248
fluid, refill capacities ..............257
fluid, specifications .........261, 263
lubricant specifications ..261, 263
parking ....................................150
shift interlock ..................151±152
Bulbs ............................................47
C
Calculating load ........................173
Capacities for refilling fluids ....257
Cell phone use ............................57
Certification Label ....................268
Changing a tire .........................195
Child safety restraints ..............130
child safety belts ....................130
Child safety seats ......................133
attaching with tether straps ..138
in front seat ............................134
in rear seat ......................134, 137
Cleaning your vehicle
engine compartment ..............217
instrument panel ....................219
interior .....................................219
interior trim ............................219
plastic parts ............................218
safety belts ..............................219
washing ....................................216
Index
Index
274

waxing .....................................216
wheels ......................................217
wiper blades ............................219
Climate control
(see Air conditioning or
Heating) ...........................32, 35, 37
Clock adjust
6-CD in dash .............................29
AM/FM Stereo ...........................20
AM/FM/CD .................................23
AM/FM/Tape/CD .......................26
Compass, electronic ..............78±79
calibration .................................79
set zone adjustment ...........71, 79
Console
overhead ..............................53±54
Controls
power seat .................................99
steering column ........................64
Coolant
checking and adding ..............231
refill capacities ................234, 257
specifications ..................261, 263
Cruise control
(see Speed control) ....................61
Customer Assistance ................186
Ford accessories for your
vehicle .....................................220
Ford Extended Service
Plan ..........................................209
Getting assistance outside
the U.S. and Canada ..............213
Getting roadside assistance ...186
Getting the service you
need .........................................207
Ordering additional owner's
literature .................................214
The Dispute Settlement
Board .......................................209Utilizing the
Mediation/Arbitration
Program ...................................212
D
Daytime running lamps
(see Lamps) ................................42
Dipstick
automatic transmission
fluid ..........................................248
engine oil .................................226
Doors
lubricant specifications ..........261
Driveline universal joint and
slip yoke ....................................251
Driving under special
conditions ..................157, 164, 167
sand .........................................166
snow and ice ...........................168
through water .................166, 170
E
Electronic message center .........70
Emergencies, roadside
jump-starting ..........................201
Emergency Flashers .................187
Emission control system ..........245
Engine ........................................263
cleaning ...................................217
coolant .....................................231
fail-safe coolant ......................235
idle speed control ...................229
lubrication
specifications ..................261, 263
refill capacities ........................257
service points ..................224±225
starting after a collision .........187
Engine block heater .................148
Index
275

Engine oil ..................................226
checking and adding ..............226
dipstick ....................................226
filter, specifications ........228, 257
recommendations ...................228
refill capacities ........................257
specifications ..................261, 263
Exhaust fumes ..........................148
F
Fail safe cooling ........................235
Fluid capacities .........................257
Foglamps .....................................42
Four-Wheel Drive vehicles .......159
driving off road .......................162
electronic shift ........................161
indicator light .........................159
lever operated shift ................160
preparing to drive your
vehicle .....................................151
Fuel ............................................237
calculating fuel
economy ............................73, 241
cap ...........................................239
capacity ...................................257
choosing the right fuel ...........240
comparisons with EPA fuel
economy estimates .................244
detergent in fuel .....................241
filling your vehicle with
fuel ...........................237, 239, 242
filter, specifications ........241, 257
fuel pump shut-off switch .....187
improving fuel economy ........241
octane rating ...................240, 263
quality ......................................240
running out of fuel .................241
safety information relating to
automotive fuels .....................237
Fuel pump shut-off switch .......187Fuses ..................................188±189
G
Garage Door Opener
(see Homelink wireless control
system) ........................................66
Gas cap (see Fuel cap) ............239
Gas mileage
(see Fuel economy) .................241
Gauges .........................................15
GAWR (Gross Axle Weight
Rating) .......................................171
calculating ...............................173
definition .................................171
driving with a heavy load ......171
location ....................................171
GVWR (Gross Vehicle Weight
Rating) .......................................171
calculating .......................171, 173
definition .................................171
driving with a heavy load ......171
location ....................................171
H
Hazard flashers .........................187
Head restraints ...................97, 101
Headlamps ...................................41
aiming ........................................43
autolamp system .......................41
bulb specifications ....................47
daytime running lights .............42
flash to pass ..............................43
high beam .................................42
replacing bulbs .........................48
turning on and off ....................41
Heating
heater only system ...................32
Index
276