steering FORD F150 2012 12.G Service Manual

Continued operation will increase the engine temperature:
•The engine will completely shut down.
•Steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
WARNING:Fail-safe mode is for use during emergencies only.
Operate the vehicle in fail-safe mode only as long as necessary to
bring the vehicle to rest in a safe location and seek immediate repairs.
When in fail-safe mode, the vehicle will have limited power, will not be
able to maintain high-speed operation, and may completely shut down
without warning, potentially losing engine power, power steering assist,
and power brake assist, which may increase the possibility of a crash
resulting in serious injury.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Restart the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
Maintenance and Specifications
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POWER STEERING FLUID (6.2L V8 ENGINE ONLY)
Check the power steering fluid. Refer toscheduled maintenance
information.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir. Refer toMaintenance
product specifications and capacitiesin this chapter for the proper
fluid type.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the MIN and
MAX lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of the
system could be compromised; seek
service from your authorized dealer
immediately.
Maintenance and Specifications
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Item CapacityFord part name or
equivalentFord part number / Ford
specification
3.7L engine coolant 16.0 quarts (15.1L)
MotorcraftSpecialty Orange
Engine Coolant
3
•VC-3-B (US)
•CVC-3-B (Canada) /
WSS-M97B44-D 5.0L engine coolant 17.0 quarts (16.1L)
6.2L engine coolant 19.5 quarts (18.5L)
3.5L EcoBoost™
engine coolant16.5 quarts (15.6L)
Front axle (4X4) 3.5 pints (1.8L)MotorcraftSAE 80W-90
Premium Rear Axle LubricantXY-80W-90-QL /
WSP-M2C197-A
Rear axle fluid 5.5 pints (2.6L)
4
MotorcraftSAE 75W-140
Rear Synthetic Axle
Lubricant
5
XY-75W140-QL /
WSL-M2C192-A
Transmission
/steering/parking brake
linkages and pivots, brake
pedal shaft— Premium Long-Life GreaseXG-1-C /
ESA-M1C75-B
Hinges, latches, striker
plates, seat tracks, fuel filler
door hinge and door check
arm—Multi-Purpose Grease
(Lithium grease)XG-4 or XL-5 or equivalent /
ESB-M1C93-B
Power steering fluid
(6.2L engine only)Fill to between MIN
and MAX lines on
reservoirMotorcraft
MERCONV
AT FXT-5-QM /
MERCONV
Transfer case fluid
(4X4 ESOF)1.5 quarts (1.4L)
6
MotorcraftTransfer Case
FluidXL-12 /
—
Transfer case fluid
(torque on demand)1.5 quarts (1.4L)Motorcraft
MERCONLV
AT FXT-10-QLV /
MERCONLV
Maintenance and Specifications
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Multi-point inspection
In order to keep your vehicle running right, it is important to have the
systems on your vehicle checked regularly. This can help identify
potential issues and prevent major problems. Ford Motor Company
recommends the following multi-point inspection be performed at every
scheduled maintenance interval to help ensure your vehicle keeps
running great.
Multi-point inspection – Recommended each visit
Accessory drive belt(s) Half-shaft dust boots (if equipped)
Battery performance Horn operation
Clutch operation (if equipped) Radiator, cooler, heater and A/C hoses
Engine air filter Suspension component for leaks or
damage
Exhaust system Steering and linkage
Exterior lamps and hazard
warning system operationTires for wear and proper pressure,
including spare
Fluid levels*; fill if necessary Windshield for cracks, chips or pits
For oil and fluid leaks Washer spray and wiper operation
*Brake, coolant recovery reservoir, manual and automatic transmission
(with an underhood dipstick), power steering (if equipped) and
window washer
Be sure to ask your dealership service advisor or technician about the
multi-point vehicle inspection. It’s a comprehensive way to perform a
thorough inspection of your vehicle. It’s your checklist that gives you
immediate feedback on the overall condition of your vehicle. You’ll know
what’s been checked, what’s okay, as well as those things that may
require future or immediate attention. The multi-point vehicle inspection
is one more way to keep your vehicle running great!
Scheduled Maintenance
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Normal Scheduled Maintenance
At every oil change
interval as indicated
by the message
centerChange engine oil and filter
Rotate tires, inspect tire wear and measure tread
depth
Perform multi-point inspection (recommended)
Inspect automatic transmission fluid level (if
equipped with dipstick); consult dealer for
requirements
Inspect brake pads, shoes, rotors, drums, brake
linings, hoses and parking brake
Inspect cabin air filter (if equipped)
Inspect engine cooling system strength and hoses
Inspect exhaust system and heat shields
Inspect front axle and U-joints; lubricate if
equipped with grease fittings (4WD vehicles)
Inspect half-shaft boots (if equipped)
Inspect steering linkage, ball joints, suspension,
tie-rod ends, driveshaft and U-joints; lubricate if
equipped with grease fittings
Inspect wheels and related components for
abnormal noise, wear, looseness or drag
Reset your Intelligent Oil Life Monitor™ after each engine oil and filter
change; refer to theInstrument Clusterchapter
Do not exceed one year or 10,000 miles (16,000 km) between
service intervals
Scheduled Maintenance
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6.2L engine
Miles (x 1,000)* 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75
Kilometers (x 1,000)* 12 24 36 48 60 72 84 96 108 120
Months* 6 12 18 24 30 36 42 48 54 60
Change engine oil and filter• •••••••••
Rotate tires, inspect tire wear and measure tread depth**• •••••••••
Inspect wheels and related components for abnormal noise, wear,
looseness or drag• •••••••••
Perform multi-point inspection (recommended)• •••••••••
Inspect automatic transmission fluid level (if equipped with
dipstick); consult dealer for requirements•••••
Inspect brake pads, shoes, rotors, drums, brake linings, hoses and
parking brake•••••
Inspect engine cooling system for strength and hoses•••••
Inspect exhaust system and heat shields•••••
Inspect front axle and U-joints; lubricate if equipped with grease
fittings (4WD vehicles)•••••
Inspect half-shaft boots (if equipped)•••••
Inspect steering linkage, ball joints, suspension, tie-rod ends,
driveshaft and U-joints; lubricate if equipped with grease fittings•••••
Inspect cabin air filter (if equipped)• ••••
* Whichever comes first
** SVT Raptor vehicles have specific tire rotation intervals; refer to theMaintenancechapter of the supplement
Reset your oil minder system after each engine oil and filter change; refer to theInstrument Clusterchapter
Scheduled Maintenance
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6.2L engine
Miles (x 1,000)* 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
Kilometers (x 1,000)* 132 144 156 168 180 192 204 216 228 240
Months* 66 72 78 84 90 96 102 108 114 120
Change engine oil and filter••••••••••
Rotate tires, inspect tire wear and measure tread depth**••••••••••
Inspect wheels and related components for abnormal noise,
wear, looseness or drag••••••••••
Perform multi-point inspection (recommended)••••••••••
Inspect automatic transmission fluid level (if equipped with
dipstick); consult dealer for requirements•••••
Inspect brake pads, shoes, rotors, drums, brake linings, hoses
and parking brake•••••
Inspect engine cooling system for strength and hoses•••••
Inspect exhaust system and heat shields•••••
Inspect front axle and U-joints; lubricate if equipped with
grease fittings (4WD vehicles)•••••
Inspect half-shaft boots (if equipped)•••••
Inspect steering linkage, ball joints, suspension, tie-rod ends,
driveshaft and U-joints; lubricate if equipped with grease
fittings•••••
Inspect cabin air filter (if equipped)••• • •
* Whichever comes first
** SVT Raptor vehicles have specific tire rotation intervals; refer to theMaintenancechapter of the supplement
Reset your oil minder system after each engine oil and filter change; refer to theInstrument Clusterchapter
Scheduled Maintenance
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SPECIAL OPERATING CONDITIONS - 6.2L ENGINE
If you operate your vehicleprimarilyin one of the more demanding
conditions listed below, you will need to have some items maintained more
frequently. If you onlyoccasionallyoperate your vehicle under these
conditions, it is not necessary to perform the additional maintenance. For
specific recommendations, see your dealership service advisor or technician.
Towing a trailer or using a camper or car-top carrier
Inspect frequently,
service as requiredInspect and lubricate U-joints
See axle maintenance items underExceptions
Every 5,000 miles
(8,000 km)Inspect wheels and related components for
abnormal noise, wear, looseness or drag
Rotate tires, inspect tires for wear and measure
tread depth
Every 5,000 miles
(8,000 km) or
6 monthsChange engine oil and filter
Inspect and lubricate U-joints
Every 60,000 miles
(96,000 km)Change transfer case fluid (4WD vehicles)
Extensive idling and/or low-speed driving for long distances as
in heavy commercial use (i.e. delivery, taxi, patrol car or livery)
Inspect frequently,
service as requiredReplace cabin air filter (if equipped)
Replace engine air filter
Every 5,000 miles
(8,000 km)Inspect brake system
Inspect wheels and related components for
abnormal noise, wear, looseness or drag
Lubricate control arm and steering ball joints if
equipped with grease fittings
Rotate tires, inspect tires for wear and measure
tread depth
Every 5,000 miles
(8,000 km) or
6 monthsChange engine oil and filter
Every 60,000 miles
(96,000 km)Change transfer case fluid (4WD vehicles)
Replace spark plugs
Reset your oil life monitoring system after each engine oil and filter
change; refer to theInstrument Clusterchapter
Scheduled Maintenance
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Operating in dusty conditions such as unpaved or dusty roads
Inspect frequently,
service as requiredReplace cabin air filter (if equipped)
Replace engine air filter
Every 5,000 miles
(8,000 km)Inspect the wheels and related components for
abnormal noise, wear, looseness or drag
Rotate tires, inspect tires for wear and measure
tread depth
Every 5,000 miles
(8,000 km) or
6 monthsChange engine oil and filter
Inspect and lubricate U-joints
Every 60,000 miles
(96,000 km)Change transfer case fluid (4WD vehicles)
Reset your oil life monitoring system after each engine oil and filter
change; refer to theInstrument Clusterchapter
Off-road operation
Inspect frequently,
service as requiredInspect steering linkage, ball joints and U-joints;
lubricate if equipped with grease fittings
Replace cabin air filter (if equipped)
Replace engine air filter
Every 5,000 miles
(8,000 km) or
6 monthsChange engine oil and filter
Inspect wheels and related components for
abnormal noise, wear, looseness or drag
Rotate tires, inspect tires for wear and measure
tread depth
Every 60,000 miles
(96,000 km)Change transfer case fluid (4WD vehicles)
Reset your oil life monitoring system after each engine oil and filter
change; refer to theInstrument Clusterchapter
Scheduled Maintenance
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C
Capacities for refilling fluids ....415
Car2UHome Automation
System .......................................116
Cargo management system ......129
CD ................................................49
Cell phone use ..............................9
Changing a tire .........................338
Child safety seats ......................213
attaching with tether straps ..222
in front seat ....................214, 220
in rear seat ......................214, 220
LATCH .....................................220
recommendations ...................211
Child safety seats -
booster seats .............................227
Cleaning your vehicle
engine compartment ..............362
instrument panel ............365–366
interior .....................................367
plastic parts ............................364
safety belts ..............................367
washing ....................................360
waxing .....................................361
wheels ......................................361
wiper blades ............................364
Climate control
(see Air conditioning
or Heating) ................68, 71, 73, 76
Clock ......................................49–50
Clock adjust
AM/FM Stereo ...........................49
Compass, electronic ....................98
calibration ...............................100
set zone adjustment .................99
Console ........................................98Controls
power seat ...............................167
steering column ......................113
Coolant
checking and adding ..............385
refill capacities ................388, 415
specifications ..........................415
Cruise control
(see Speed control) ..................111
Customer Assistance ................326
Ford Extended Service
Plan ..................................427, 430
Getting assistance outside
the U.S. and Canada ..............356
Getting roadside assistance ...326
Getting the service you
need .........................................352
Ordering additional owner’s
literature .................................358
Utilizing the
Mediation/Arbitration
Program ...................................356
D
Daytime running lamps
(see Lamps) ................................83
Defrost
rear window and
rearview mirrors ...........71, 73, 76
windshield .....................71, 73, 76
Dipstick
automatic transmission
fluid ..........................................407
engine oil .................................378
Driving under special
conditions ..................303, 320, 323
sand .........................................322
snow and ice ...........................324
through water .................322, 325
Index
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