maintenance FORD F250 2006 Repair Manual

•6.8L Engine
1. Loosen the clamps that secures
the air filter cover in place.
2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Install a new air filter element.
5. Reassemble the two halves of the air filter housing, aligning the
notches and slots. Secure the clamps, making sure not to crimp the air
filter edges between the two halves of the air filter housing. This could
cause filter damage and allow unmetered air to enter the engine if not
properly seated.
2006 F-250/350/450/550(f23)
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Maintenance and Specifications
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MOTORCRAFT PART NUMBERS
Component 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1754 FA-1782
Fuel filter FG-1011 FG-1011
Oil filter FL-820-S FL-820-S
PCV valve
1
Battery (Standard) BXT-65-650 BXT-65-650
Battery (Optional) BXT-65-750 BXT-65-750
Spark plugs-platinum
2
Remote Automatic
Transmission Filter3FT-145 FT–145
1The PCV valve is a critical emission component. It is one of the items
listed in thescheduled maintenance informationand is essential to
the life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to the
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
3Also available with 6.0L Diesel engine/TorqShift transmission. Part
number is FT-145.
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Front axle Motorcraft SAE
80W-90 Premium
Rear Axle
LubricantF-250/350
(Dana 60 axle)5.8 pints (2.8L)
F-350/450/550
(Dana 60 axle)5.8 pints (2.8L)
Rear axle Motorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant
F-250 /350
(10.50 inch axle)16.9 pints (3.3L)
Motorcraft SAE
75W-90 Synthetic
Rear Axle
LubricantF-350
(DANA 80)
18.5 pints (4.0L)
Motorcraft SAE
75W–140
Synthetic Rear
Axle LubricantF-450/550
(Dana
S110/S130)
1
14.0 pints
(6.6L)
Brake fluid (and
clutch fluid-if
equipped)Motorcraft High
Performance DOT
3 Motor Vehicle
Brake FluidAll Fill to line or
step (for clutch)
on reservoir
Engine coolant -
gas engines
2Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)5.4L V8 engine
with A/C26.4 quarts
(25.0L)
6.8L V10 engine 27.5 quarts
(26.0L)
Engine coolant -
diesel engine
2Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Refer to your6.0 Liter Power
Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement
Engine oil
(includes filter
change) - gas
engines
6
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)5.4L V8 and 6.8L
V10 engines7.0 quarts
(6.6L)
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
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Fluid Ford Part Name Application Capacity
Engine oil
(includes filter
change) - diesel
engineRefer to your6.0 Liter Power Stroke Direct Injection
Turbo Diesel Owner’s Guide Supplement
Fuel tank N/A Mid-ship tank
(optional on
Chassis Cab)19.0 gallons
(71.9L )
Short box 30.5 gallons
(115.5L)
Long box 38.0 gallons
(143.9L)
Aft axle 40.0 gallons
(151.4L)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to FULL
COLD range on
dipstick
Transfer case
fluidMotorcraft
MERCONAT F4x4 vehicles 2.0 quarts
(1.9L)
Manual
transmission fluidMotorcraft
MERCONAT F6-speed manual 5.8 quarts
(5.5L)
4
Automatic
transmission
fluid
3
Motorcraft
MERCONSP
AT FTorqShift
(5–speed)17.5 quarts
(16.6L)
5(includes
remote filter
element change)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.25 quarts
(4.0L)
1Add 8 oz. (236 ml) of Additive Friction Modifier XL-3 or equivalent
meeting Ford Specification EST-M2C118–A for complete refill of limited
slip axles. Ford design rear axles contain a synthetic lubricant that does
not require changing unless the axle has been submerged in water. Dana
rear axles also contain a synthetic lubricant but do require a change.
Refer to yourscheduled maintenance informationfor change intervals
on Dana rear axles.
2Add the coolant type originally equipped in your vehicle.
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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3Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick handle. Check the
container to verify the fluid being added is of the correct type. Refer to
yourscheduled maintenance informationto determine the correct
service interval.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
4Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface. The 6–speed
manual transmission is equipped with an in-tank cooler. Verify the fluid
level after operating vehicle to ensure correct fluid level.
5Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
6Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
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LUBRICANT SPECIFICATIONS
ItemFord part name
or equivalentFord part
numberFord
specification
Spindle bearingHigh
Temperature 4X4
Front Axle and
Wheel Bearing
GreaseE8TZ-19590–A
XG-11 (FAD)ESA-M1C198–A
Front axle (4X4)Motorcraft SAE
80W-90 Premium
Rear Axle
LubricantXY-80W-90–QL WSP-M2C197–A
Rear axleMotorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant
(10.5 inch)
1
XY-75W140–QL WSL-M2C192-A
Motorcraft SAE
75W-90 Synthetic
Rear Axle
Lubricant
(Dana 80)
1
XY-75W90–QLS WSS–M2C918–A
Motorcraft SAE
75W–140
Synthetic Rear
Axle Lubricant
(Dana S110/S130
axles)
1
XY-75W140-QL WSL–M2C192–A
Brake fluid and
clutch fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A or
WSS-M6C62-A
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA, OR
and NM), VC-7-B
(CA, OR and
NM)WSS-M97B51-A1
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
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ItemFord part name
or equivalentFord part
numberFord
specification
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-A
and API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG–4 or XL-5 ESB-M1C93–B
Lock cylindersMotorcraft
Penetrating and
Lock LubricantXL-1 none
Transmission
/parking brake
linkages and
pivots, brake and
clutch pedal
shaft (if
equipped)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Steering linkage,
knuckle ball
joints
(F-450/550) and
trackbar ball
joint (F-450/550)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KWSD-M1C227-A
Power steering
fluid and transfer
case fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Manual
transmission
(6-speed)Motorcraft
MERCONAT F
2XT-2-QDX MERCON
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
291

ItemFord part name
or equivalentFord part
numberFord
specification
Automatic
transmission
TorqShift
(5–speed)Motorcraft
MERCONSP
AT F
2
XT-6–QSP MERCONSP
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Add 8 oz.(236 ml) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of limited
slip axles. Ford design rear axles contain a synthetic lubricant that does
not require changing unless the axle has been submerged in water. Dana
rear axles also contain a synthetic lubricant butdorequire a change.
Refer to yourscheduled maintenance informationfor change intervals
on Dana rear axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick handle. Check the
container to verify the fluid being added is of the correct type. Refer to
yourscheduled maintenance informationto determine the correct
service interval.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
292

ENGINE DATA
Engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 330 415
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.02–1.28mm
(0.040–0.050 inch)*1.02–1.28mm
(0.040–0.050 inch)*
Ignition system Coil on plug Coil on plug
Compression ratio 9.8:1 9.2:1
*The 5.4L 3V and 6.8L 3V spark plug gap CANNOT be adjusted.
VEHICLE DIMENSIONS
F–250 Regular Cab and SuperCab
Dimension Body style
Regular
Cab 4x2 –
inches
(mm)Regular
Cab 4x4 –
inches
(mm)SuperCab
4x2 –
inches
(mm)SuperCab
4x4 –
inches
(mm)
(1) Overall
height76.5 (1943) 79.1 (2009) 76.8 (1951)
b79.4 (2017)b
(2) Track -
Front/Rear68.3
(1734)/67.2
(1706)68.3 (1736) /
67.2 (1706)68.3 (1734) /
67.2 (1706)68.3 (1736) /
67.2 (1706)
(3) Overall
width79.9 (2029) 79.9 (2029) 79.9 (2029) 79.9 (2029)
(4)
Wheelbase137.0
(3480)137.0 (3480) 141.8
(3602)
a
158.0
(4013)b
141.8
(3602)a
158.0
(4013)b
(5) Overall
length226.4
(5751)226.4 (5751) 231.2
(5872)a
247.4
(6284)b
231.2
(5872)a
247.4
(6284)b
a
Short BoxbLong Box
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
293

F–250 Crew Cab
Dimension Body style
Crew Cab
4x2, Short
box -
inches
(mm)Crew Cab
4x4, Short
box - inches
(mm)Crew Cab
4x2, Long
box - inches
(mm)Crew Cab
4x4, Long
box - inches
(mm)
(1) Overall
height77.5 (1969) 80.0 (2032) 77.3 (1963) 79.9 (2029)
(2) Track -
Front/Rear68.3
(1734)/
67.2 (1706)68.3 (1736)/
67.2 (1706)68.3 (1734)/
67.2 (1706)68.3 (1736)/
67.2 (1706)
(3) Overall
width79.9 (2029) 79.9 (2029) 79.9 (2029) 79.9 (2029)
(4)
Wheelbase156.2
(3967)156.2 (3967) 172.4 (4379) 172.4 (4379)
(5) Overall
length245.6
(6238)245.6 (6238) 261.8 (6650) 261.8 (6650)
2006 F-250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
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