transmission FORD F250 2012 Repair Manual

6.2L and 6.8L engines
Miles (x 1,000)* 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
Kilometers (x 1,000)* 132 144 156 168 180 192 204 216 228 240
Months* 66 72 78 84 90 96 102 108 114 120
Change engine oil and filter••••••••••
Rotate tires**, inspect tire wear and measure tread depth••••••••••
Inspect wheels and related components for abnormal noise,
wear, looseness or drag••••••••••
Perform multi-point inspection (recommended)••••••••••
Inspect automatic transmission fluid level (if equipped with
dipstick); consult dealer for requirements•••••
Inspect brake pads, shoes, rotors, drums, brake linings, hoses
and parking brake•••••
Inspect engine cooling system concentration and hoses•••••
Inspect exhaust system and heat shields•••••
Inspect front axle and U-joints; lubricate if equipped with
grease fittings (4WD vehicles)•••••
Inspect half-shaft boots (if equipped)•••••
Inspect steering linkage, ball joints, suspension, tie-rod ends,
driveshaft and U-joints; lubricate if equipped with grease
fittings•••••
Torque rear U-bolts (Transit Connect)•••••
Inspect cabin air filter (if equipped)•••••
* Whichever comes first
**If equipped with dual rear wheels, rotate front wheels when specified, rear wheels only if unusual wear is noted
Scheduled maintenance for the diesel engine can be found in the diesel supplement
Scheduled Maintenance
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6.2L and 6.8L engines
Every 15,000 miles
(24,000 km)Replace cabin air filter (if equipped)
Every 30,000 miles
(48,000 km)Replace climate-controlled seat filter (if
equipped)
Replace engine air filter
Every 60,000 miles
(96,000 km)Change automatic transmission fluid and filter on
5–speed TorqShifttransmission; consult dealer
for requirements
Replace front wheel bearing grease/grease seal if
non-sealed bearings are used (2WD vehicles)
Every 97,500 miles
(156,000 km)Replace spark plugs
Every 105,000 miles
(168,000 km)Change engine coolant
1
Change manual transmission fluid (except
Escape)
Change rear axle fluid (Dana axles)
Inspect accessory drive belt(s)
2
Every 150,000 miles
(240,000 km)Change automatic transmission fluid and filter
(except 5–speed TorqShifttransmission) (filter
not required on 6F35, 6F50, DPS6 and AWF-21
transmissions); consult dealer for requirements
Change front axle fluid (4WD vehicles)
Change rear axle fluid (RWD vehicles)
Change transfer case fluid (4WD vehicles)
Replace accessory drive belt(s) if not replaced
within the last 100,000 miles (160,000 km)
Replace front wheel bearings and seals if
non-sealed bearings are used (2WD vehicles)
1Initial replacement at 105,000 miles (168,000 km) or 72 months; every
45,000 miles (72,000 km) or 36 months thereafter
2Perform a follow-up inspection at 120,000 miles (192,000 km)
Scheduled Maintenance
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SPECIAL OPERATING CONDITIONS
The following information pertains to 6.2L V8 and 6.8L V10 gasoline
engines only. Scheduled maintenance for the diesel engine can be found
in the diesel supplement.
If you operate your vehicleprimarilyin one of the more demanding
conditions listed below, you will need to have some items maintained
more frequently. If you onlyoccasionallyoperate your vehicle under
these conditions, it is not necessary to perform the additional
maintenance. For specific recommendations, see your dealership service
advisor or technician.
Towing a trailer or using a camper or car-top carrier
Inspect frequently,
service as requiredInspect and lubricate U-joints
See axle maintenance items underExceptions
Every 5,000 miles
(8,000 km)Inspect wheels and related components for
abnormal noise, wear, looseness or drag
Rotate tires*, inspect tires for wear and measure
tread depth
Every 5,000 miles
(8,000 km) or
6 monthsChange engine oil and filter
Inspect and lubricate U-joints
Every 30,000 miles
(48,000 km)Change automatic transmission fluid (except
6R80 and TorqShifttransmissions)
Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 60,000 miles
(96,000 km)Change transfer case fluid (4WD vehicles)
*If equipped with dual rear wheels, rotate front wheels when specified,
rear wheels only if unusual wear is noted
Scheduled Maintenance
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Extensive idling and/or low-speed driving for long distances as in
heavy commercial use (i.e. delivery, taxi, patrol car or livery)
Inspect frequently,
service as requiredReplace cabin air filter (if equipped)
Replace engine air filter
Every 5,000 miles
(8,000 km)Inspect brake system
Inspect wheels and related components for
abnormal noise, wear, looseness or drag
Lubricate control arm and steering ball joints if
equipped with grease fittings
Rotate tires*, inspect tires for wear and measure
tread depth
Every 5,000 miles
(8,000 km) or
6 monthsInspect and lubricate U-joints
Every 5,000 miles
(8,000 km), 6 months
or 200 engine hoursChange engine oil and filter
Every 30,000 miles
(48,000 km)Change automatic transmission fluid (except 6R80
and TorqShifttransmissions)
Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 60,000 miles
(96,000 km)Change transfer case fluid (4WD vehicles)
Replace spark plugs
*If equipped with dual rear wheels, rotate front wheels when specified,
rear wheels only if unusual wear is noted
Operating in dusty conditions such as unpaved or dusty roads
Inspect frequently,
service as requiredReplace cabin air filter (if equipped)
Replace engine air filter
Every 5,000 miles
(8,000 km)Inspect the wheels and related components for
abnormal noise, wear, looseness or drag
Rotate tires*, inspect tires for wear and measure
tread depth
Every 5,000 miles
(8,000 km) or
6 monthsChange engine oil and filter
Inspect and lubricate U-joints
Scheduled Maintenance
436
2012 F-250/350/450/550(f23)
Owners Guide, 4th Printing
USA(fus)

Operating in dusty conditions such as unpaved or dusty roads
Every 30,000 miles
(48,000 km)Change automatic transmission fluid (except 6R80
and TorqShifttransmissions)
Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 50,000 miles
(80,000 km)Change rear axle fluid (F-450/550 only)
Every 60,000 miles
(96,000 km)Change transfer case fluid (4WD vehicles)
*If equipped with dual rear wheels, rotate front wheels when specified,
rear wheels only if unusual wear is noted
Off-road operation
Inspect frequently,
service as requiredInspect steering linkage, ball joints and U-joints;
lubricate if equipped with grease fittings
Replace cabin air filter (if equipped)
Replace engine air filter
Every 5,000 miles
(8,000 km) or
6 monthsChange engine oil and filter
Inspect wheels and related components for
abnormal noise, wear, looseness or drag
Rotate tires*, inspect tires for wear and measure
tread depth
Every 30,000 miles
(48,000 km)Change automatic transmission fluid (except 6R80
and TorqShifttransmissions)
Replace front wheel bearing grease/grease seals if
non-sealed bearings are used (2WD vehicles)
Every 50,000 miles
(80,000 km)Change rear axle fluid (F-450/550 only)
Every 60,000 miles
(96,000 km)Change transfer case fluid (4WD vehicles)
*If equipped with dual rear wheels, rotate front wheels when specified,
rear wheels only if unusual wear is noted
Exclusive use of E85 (Flex Fuel Vehicles only)
Every oil change
intervalIf ran exclusively on E85, fill the fuel tank full
with regular unleaded fuel
Scheduled Maintenance
437
2012 F-250/350/450/550(f23)
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A
Accessory delay ........................104
AdvanceTrac ..............................275
Airbag supplemental restraint
system ........................180, 184, 186
and child safety seats ............181
description ..............180, 184, 186
disposal ....................................194
driver airbag ............182, 185, 187
indicator light .........................189
operation .................182, 185, 187
passenger airbag .....182, 185, 187
passenger deactivation
switch ......................................190
side airbag ...............................184
Air cleaner filter .......404–405, 410
Air conditioning ....................78, 81
manual heating and air
conditioning system .................78
Air filter .....................................410
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................379
Anti-lock brake system
(see Brakes) ..............................271
Anti-theft system ..............149, 151
arming the system ..........150–151
disarming a triggered
system .....................................152
triggering .................................152
Audio system (see Radio) ...60, 62
Automatic transmission ............290
driving an automatic
overdrive .................................287
fluid, adding ............................400
fluid, checking ........................400
fluid, refill capacities ..............411Selectshift (SST) ....................293
Auxiliary Input Jack ...................69
Auxiliary powerpoint ................101
Axle
refill capacities ........................411
B
Battery .......................................377
acid, treating emergencies .....377
jumping a disabled battery ....348
maintenance-free ....................377
replacement, specifications ...410
servicing ..................................377
Bed extender ............................126
Belt-Minder.............................176
Booster seats .............................212
Brakes ........................................271
anti-lock ...................................271
anti-lock brake system (ABS)
warning light ...........................272
fluid, checking and adding ....400
fluid, refill capacities ..............411
parking ....................................273
shift interlock ..........................285
trailer .......................................256
Bulbs ............................................92
C
Capacities for refilling fluids ....411
Cassette tape player ...................60
Cell phone use ............................11
Changing a tire .........................331
Child safety seats ......................199
attaching with tether straps ..206
in front seat ....................200, 206
in rear seat ......................200, 206
Index
442
2012 F-250/350/450/550(f23)
Owners Guide, 4th Printing
USA(fus)

LATCH .....................................206
recommendations ...................197
Child safety seats -
booster seats .............................212
Cleaning your vehicle
engine compartment ..............363
instrument panel ............365–366
interior .....................................367
plastic parts ............................364
safety belts ..............................367
washing ....................................361
waxing .....................................362
wheels ......................................362
wiper blades ............................364
Climate control (see Air
conditioning or Heating) ......78, 81
Clock ......................................61, 63
Compass, electronic
set zone adjustment .................27
Console ......................................100
overhead ..................................100
Controls
power seat ...............................159
steering column ......................112
Coolant ......................................379
checking and adding ..............379
refill capacities ................383, 411
Cruise control
(see Speed control) ..................110
Customer Assistance ................319
Ford accessories for your
vehicle .....................................369
Ford Extended Service
Plan ..................................421, 423
Getting assistance outside
the U.S. and Canada ..............357
Getting roadside assistance ...319
Getting the service you
need .........................................353Ordering additional owner’s
literature .................................359
Utilizing the
Mediation/Arbitration
Program ...................................357
D
Daytime running lamps
(see Lamps) ................................89
Defrost
rear window and rearview
mirrors .......................................81
windshield .................................81
Dipstick
automatic transmission
fluid ..........................................400
engine oil .................................375
Driving under special
conditions ..................295, 309, 312
sand .........................................311
snow and ice ...........................313
through water .................311, 315
E
Electronic message center ...22, 39
Emergencies, roadside
jump-starting ..........................348
Emergency Flashers .................320
Emission control system ..........396
Engine ........................................415
cleaning ...................................363
coolant .....................................379
diesel ...........................................7
fail-safe cooling .......................384
idle speed control ...................377
refill capacities ........................411
service points ..................371–373
Engine block heater .................269
Index
443
2012 F-250/350/450/550(f23)
Owners Guide, 4th Printing
USA(fus)

Infant seats
(see Safety seats) .....................199
Inspection/maintenance (I/M)
testing ........................................398
Instrument panel
cleaning ...........................365–366
cluster ........................................14
lighting up panel and
interior .......................................89
J
Jack ............................................331
positioning ...............................331
storage .....................................331
Jump-starting your vehicle ......348
K
Keyless entry system
autolock ...................................137
keypad .....................................148
locking and unlocking doors ..149
programming entry code .......148
Keys ...................................129, 150
positions of the ignition .........265
L
Lamps
autolamp system .......................87
daytime running light ...............89
fog lamps ...................................88
headlamps .................................87
headlamps, flash to pass ..........88
instrument panel, dimming .....89
interior lamps ...........................92
replacing bulbs ...................94–97
LATCH anchors .........................206
Lights, warning and indicator ....14anti-lock brakes (ABS) ..........272
Loading instructions .................251
Load limits .................................244
Locks
autolock ...................................137
childproof ................................141
doors ........................................137
Lug nuts ....................................347
Lumbar support, seats .....160–161
M
Manual transmission
fluid capacities ........................411
Message center ...............22–23, 39
english/metric button ...............27
system check button ................27
warning messages ...............29, 48
Mirrors ...............................105–106
automatic dimming rearview
mirror ......................................105
fold away .........................107–109
heated ........................................81
programmable memory ..........143
side view mirrors (power) .....106
signal .......................................109
Moon roof ..................................115
Motorcraftparts ......................410
MyKey ........................................129
N
Navigation system .......................77
O
Octane rating ............................391
Oil (see Engine oil) ..................375
Index
445
2012 F-250/350/450/550(f23)
Owners Guide, 4th Printing
USA(fus)

SecuriLock passive anti-theft
system ................................149–150
Servicing your vehicle ..............370
Setting the clock ...................61, 63
Snowplowing .................7, 316–317
SOS Post Crash Alert ...............189
Spark plugs,
specifications .....................410, 415
Special notice ................................8
ambulance conversions ..............8
diesel-powered vehicles .............7
four-wheel drive vehicles .......318
utility-type vehicles ....................7
Speed control ............................110
Starting a flex fuel vehicle .......268
Starting your vehicle ........265–268
jump starting ..........................348
Steering wheel
controls ....................................112
tilting .........................................99
SYNC..........................................77
T
Tailgate ......................................123
Tilt steering wheel ......................99
Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....237
Tires ...........................219–220, 331
alignment ................................229
care ..........................................225
changing ..................331, 334, 337
checking the pressure ............224
inflating ...................................221
label .........................................236
replacing ..................................227rotating ....................................230
safety practices .......................229
sidewall information ...............232
snow tires and chains ............243
spare tire .................................332
terminology .............................220
tire grades ...............................220
treadwear ........................219, 226
Towing .......................................252
recreational towing .................263
Trailer Brake
Controller-Integrated ..............256
trailer towing ..........................252
wrecker ....................................351
Traction control ........................274
Trailer Brake
Controller-Integrated ................256
Trailer sway control ..................281
Transfer case
fluid checking .........................404
Transmission .............................287
brake-shift interlock (BSI) ....285
fluid, checking and adding
(automatic) .............................400
fluid, refill capacities ..............411
Turn signal ..................................91
U
Universal garage door opener ..116
Upfitter controls .......................114
USB port ......................................71
V
Vehicle Identification Number
(VIN) ..........................................417
Vehicle loading ..........................244
Ventilating your vehicle ...........269
Index
447
2012 F-250/350/450/550(f23)
Owners Guide, 4th Printing
USA(fus)